Senior Engineer/Engineer

Role & responsibilities

1. Maintenance Management

• Plan and execute preventive, predictive, and breakdown maintenance activities for manufacturing equipment.
• Ensure maximum machine uptime and minimize production losses.
• Analyze equipment failures and implement corrective and preventive actions (CAPA).
• Monitor machine performance and reliability indicators.

2. Equipment Maintenance

Maintain and improve the performance of:

• Stator winding machines
• Coil insertion machines
• Commutator assembly machines
• Rotor balancing machines
• Press machines
• Hydraulic and pneumatic systems
• Conveyor systems
• Assembly line equipment
• Gear box, Index table, LM guides, Ball screws, clutches
• Utility systems (air compressors, chillers, cooling towers, pumps, etc.)
• Material handling equipment

3. TPM & Continuous Improvement

• Drive TPM (Total Productive Maintenance) activities across production areas.
• Implement Autonomous Maintenance (JH & PM Pillar) initiatives.
• Conduct root cause analysis using 5 Why, Fishbone Diagram, and Pareto Analysis.
• Lead Kaizen and cost-reduction projects.
• Support OEE improvement initiatives.

4. Planning & Scheduling

• Develop annual, monthly, and weekly maintenance plans.
• Coordinate maintenance schedules with production teams.
• Ensure timely completion of shutdown maintenance activities.

5. Spare Parts & Inventory Control

• Monitor critical spare inventory levels.
• Coordinate procurement of maintenance spares.
• Optimize spare consumption and maintenance costs.
• Maintain proper records of equipment history and spare utilization.

6. Safety & Compliance

• Ensure compliance with EHS policies and statutory requirements.
• Conduct safety inspections and risk assessments.
• Implement Lockout/Tagout (LOTO) procedures during maintenance activities.
• Ensure safe work practices among maintenance personnel and contractors.

7. Team Management

• Lead, guide, and develop maintenance engineers, technicians, and trainees.
• Conduct skill development and technical training programs.
• Evaluate team performance and support succession planning.

8. Documentation & Reporting

• Maintain maintenance records through CMMS/ERP systems.
• Prepare daily, weekly, and monthly maintenance reports.
• Track maintenance KPIs such as:
• MTBF (Mean Time Between Failures)
• MTTR (Mean Time To Repair)
• OEE (Overall Equipment Effectiveness)
• Maintenance Cost per Unit
• Preventive Maintenance Compliance

Preferred candidate profile

Qualification filter: B.E./B.Tech/Diploma Mechanical Engineering
Experience filter: 6 to 12 years
Preferred industry: Automotive / Auto Components / Electric Motor Manufacturing / Engineering Manufacturing.

Share your updated resume at: [email protected]

Contact: 9787836999