Senior Hardware Reliability Engineer

• The Reliability Engineering team partners across Anduril’s engineering, manufacturing, and operations organizations to ensure our autonomous systems survive real-world conditions and deliver consistent performance for our customers
• Our mandate spans the complete product lifecycle - from early concept design through production scale-up and fielded operations
• We use data, statistical methods, and engineering analysis to forecast how our systems will perform over time and influence design decisions, including part selection, redundancy strategies, and maintenance approaches
• We establish tailored reliability frameworks by program and partner with Quality to drive design robustness, failure prevention, and rapid response to issues in the field
• We are seeking an experienced Reliability Engineer to join our team in Lexington, MA / Waltham, MA, driving reliability for our Imaging product line
• This is a hands-on role focused on embedding reliability into early product architecture and detailed design - from early concept trade studies through design validation and transition to manufacturing
• You’ll be the reliability champion throughout the design and development process, working closely with mechanical, electrical, and software engineering teams to ensure designs are robust
• Your responsibilities will include conducting reliability predictions and allocations during architecture trades, leading design FMEAs and fault tree analyses to identify and mitigate failure modes, developing and executing design verification test plans, performing stress-derating analysis and parts selection reviews, and assessing design changes for reliability impact throughout the development cycle
• The right person for this role brings deep technical knowledge of hardware reliability and failure mechanisms, has practical experience on product development programs, and can engage credibly with design engineers and Anduril’s subcontractors on technical details while maintaining focus on system-level reliability outcomes
• This role demands someone who can embed early in design cycles, influence engineering decisions with data and analysis, and take ownership of reliability outcomes as designs mature from concept to launch readiness
• Performing Failure Modes Effects and Criticality Analyses (FMECA) and Fault Detection/Fault Isolation (FDFI) analyses and collaborating cross-functionally to implement product improvements for reliability
• Performing predictive reliability analyses to forecast probability of field failures and MTTF/MTBF utilizing Anduril requirements, specifications and relevant industry standards (i.e. MIL-HDBK-217Plus)
• Developing Maintainability prediction models using MIL-HDBK-472 and support the development of Preventative Maintenance and Sparing Plans
• Developing and communicating RAM (Reliability, Availability, Maintainability) reports internally and to external parties
• Reviewing field failure data and performing Weibull analyses utilizing that data to determine gap to initial model in order to further fine tune and adjust it for further predictions
• Collaborate with HW teams and Failure Analysis (FA) labs to investigate the root causes of time-based failures and guide design iterations
• Track and model physical and functional degradation parameters (e.g., parameter drift, mechanical wear) over time to predict end-of-life thresholds before actual failures occur
• Develop statistical models to project future warranty claims and field failure rates, providing data-driven risk assessments across various teams

Benefits

• Full Family Health Coverage
• 16 Weeks Paid Parental Leave for All Caregivers
• Family Planning & Support
• Incentivized Time Off
• Mental Health Resources
• Financial Planning
• Unlimited Provisions
• Professional Development- Bachelor’s degree in Systems Engineering, Mechanical Engineering, Electrical Engineering, Statistics, Materials Science, or a related technical field
• Experience or Familiarity with MIL-STD-810, MIL-HDBK-217, MIL-STD-461, MIL-STD-516C, and MIL-STD-1629
• Expertise in reliability analysis techniques, including FMEA/FMECA, predictive modeling, Weibull analysis, and Fault Tree Analysis
• 8+ years experience in a hardware-focused Reliability Engineer role, Design/Development Engineer role or Quality Engineering role, with a strong emphasis on life data analysis
• Experience setting up a Reliability Engineering framework for a product or program, including support of production testing, field testing, data acquisition, and data analysis
• Familiarity with structured root-cause analysis and problem-solving methodologies (e.g., 8D, 5 Whys, Fishbone diagrams, Kepner-Tregoe) within a CAPA or FRACAS framework
• Eligibility to obtain and maintain a US Security Clearance
• Design Review Experience (PDR, CDR, MRR) and confident in presentation skills across all levels of leadership
• M.S. Degree in Systems Engineering, Mechanical Engineering, Electrical Engineering, Statistics, Materials Science or a related technical field
• Experience with DO-254, DO-178, MIL-HDBK-217Plus, MIL-HDBK-472, ARP-4754
• Experience with HALT (Highly Accelerated Life Testing), HASS (Highly Accelerated Stress Screening), Environmental Testing, and/or Mechanical Testing
• Demonstrated experience with EO/IR systems