Senior Manufacturing Engineer

Role & responsibilities

• Develop in-house overmolding capabilities for the Product Line parts manufacturing.
• Evaluates manufacturing processes by designing and conducting field research programs; applying knowledge of product design, assembly, tooling, and materials; conferring with equipment vendors; coordination with other departments (quality, production, maintenance) and production floor.
• Create mfg. process documentation for mold tools and mold presses.
• Set up standard manufacturing process for product line.
• Improves manufacturing efficiency by analyzing and planning workflow, space requirements, and equipment layout
• Lead and support mfg. engineering activities in coordination with the Mfg. strategy.
• Support cross Morse mfg. plants in continue improvement activities.
• Support GSM with molding issues at components suppliers.
• Development of new processes, tooling, and equipment required for manufacturing new products with robust process controls in line with program timelines.
• Responsible for conducting manufacturing feasibility assessment, provide capital requirement on new RFQs by coordinating with cross functional team and global team through MSO review.
• Adherence of forecasted capital and tooling spending as per planned.
• Develop new technology process based on DMS products strategy with global support.
• Responsible for Improving current process to global standards in terms of productivity, Scrap/PPM, Safety, Poka yoke controls, Process capability
• Extend technical support for production and quality on Critical line stoppages and Customer complaint issues.
• Should be able to develop documentation requirement in the complete process, drive periodic review and Update regularly
• Core Tool Exposures such as Flow diagram, FMEA/ MSA/Work instructions/SPC/PDCA/ Control Chart / QC tools / 5 Why / 3W1H / 8D/Cause & effect diagram / Pareto Chart /
• Must have knowledge on Cycle time Study, OEE, Line balancing, SMED, Kanban, lean basics.

Preferred candidate profile

• Bachelors degree with any Engineering with 5 - 8 years of work experience in Tier 1 OEM automotive, manufacturing environment with multiple customers.
• Should be able to travel at times of needs.
• Experienced in mechanical design 2D. Preferred 3D modelling AutoCAD/Inventor or Solid Works or equivalent design software
• Experience in Manual and automated insert moulding
• Experience with injection process hot and cold runner systems
• Experience with hydraulic, toggle and electric Mold presses
• Experience in metrology methods x moulded parts, gages and MSA

Experience in Moldflow analysis