Senior Manufacturing Engineer

Responsibilities:

• Develop & update the Process Flow Chart, PFMEA & ODS as required.
• Support the Manufacturing Quality Engineer in updating the Control Plan as required.
• Advice educate & train Team Leaders on all assembly process steps.
• Coordinate Kaizen Events once per month to implement Lean Manufacturing techniques (AMS) to eliminate waste.
• Coordinate with CI Engineer to optimize line layout & line balance according to customer forecast.
• Track, control & reduce Scrap, Rework & Downtime.
• Track, control & reduce consumables.
• Support all SOP online layout, assembly process, equipment ordering and buy off.
• Analyzes and plans work force utilization, space requirements, and workflow, and designs layout of equipment and workspace for maximum efficiency
• Coordinate with engineering for any engineering change on product & ensure engineering change information is transferred correctly to operating level.
• Coordinate with engineering to develop prototype seat as requested.
• Coordinate with Material & Engineering on BOM tear down events.
• Improve machine, Jig and fixture to have zero defect outflow
• Implement innovation and AI to improve production line
• Improve line layout to eliminate waste

Qualifications:

• Bachelor’s or Master’s Degree in Engineering (Mechanical/Electrical/Industrial or Eng. preferred)
• Minimum 5 years of industry experience (automotive experience preferred).
• Assembly Process Development, Layout Development and Footprint, Planning and Greenfield/Brownfield Development experience
• Equipment and Machine Technical Specifications and Standards
• Product Design and Development Specifications
• Knowledge of takt time, line balance method.
• Knowledge of manufacturing process such as Tightening and relate processing technology.
• Knowledge of Robot / Machine cycle time calculations, Line Cycle time balancing and ergonomics of loading and unloading parts to a machine.
• Plant Layout design
• Program Management knowledge as related to successful management of capital budget and plant installations
• Proficient in read, write and speak English.