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Senior Manufacturing Engineer (PCBA & Validation Test)

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Onsite

Senior Manufacturing Engineer (PCBA & Validation Test)

Xona Space Systems

Senior Manufacturing Engineer (PCBA & Validation Test)

Skills

PythonTesting & QARData AnalysisProcess ImprovementSupply Chain

2 months ago

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Important information


Contract type:

Permanent

Salary:

$168,000 – $224,000 / year

Location:

Burlingame, CA, USA

Work mode:

Onsite

Published on:

17 August 2026

What they need


  • As the technical owner of PCBA validation and test, you will define the production/process validation testing (PVT) strategy for incoming boards, drive it into digital work instructions, and close the loop with our contract manufacturers when hardware doesn’t meet spec
  • You’ve worked inside a PCBA production environment before and know the difference between inspecting boards and actually controlling the process that produces them
  • You’ll bring that experience to a small, fast-moving team building flight hardware for the first time at rate
  • Define and own the PVT strategy for incoming PCBAs — receiving inspection, ICT/flying probe, X-ray and conformal coating inspection, and functional or environmental screening as warranted — and drive continuous improvement in cycle time
  • Translate schematics, assembly drawings, and IPC-A-610 / J-STD-001 workmanship criteria into inspection and test procedures embedded directly in digital work instructions and travelers
  • Specify, build, and qualify test fixtures, bed-of-nails and functional test stations, and the instrumentation behind them (power supplies, DMMs, oscilloscopes, signal generators, data acquisition systems)
  • Own nonconformance management for incoming boards — containment, root cause analysis (8D/5-Why/Fishbone), and MRB disposition
  • Work with the QA and supply chain teams to conduct PCB contract manufacturer audits and own SCAR workflows, driving supplier corrective action to closure
  • Build measurement and test confidence through gage/test method validation and Gage R&R
  • Analyze yield, defect, and escape trends from incoming PCBA data to drive both supplier-side and internal process improvement
  • Partner with electrical design and systems engineering to feed manufacturing and test data back into DFM for future board revisions
  • Mentor engineers and technicians on PCBA inspection and test practices as the team and factory scale- B.S. in Electrical, Electrical, Mechanical, Industrial Engineering, or equivalent practical experience
  • Direct experience standing up or owning production/process validation testing (PVT) for electronic assemblies
  • Ability to read and interpret schematics, assembly prints, and BOMs, with working knowledge of GD&T
  • 7+ years in manufacturing or test engineering in a PCBA/electronics production environment (5+ with an advanced degree)
  • Experience with nonconformance management and root cause analysis
  • Hands-on in a fast-moving production environment, working directly with technicians and CM partners
  • Working knowledge of IPC-A-610 and J-STD-001 workmanship and acceptance standards
  • Experience with PCBA test methods: ICT, flying probe, functional test and the fixtures and equipment behind them
  • Experience scaling a validation process from NPI/first article through repeatable production rate
  • Programming experience (Python or similar) for test automation or data analysis
  • Experience with MES/ERP systems and configuration-controlled manufacturing records
  • PCB or electronics contract manufacturer audit experience
  • Experience in aerospace, space, defense, or other high-reliability electronics manufacturing (IPC Class 3, J-STD-001 Space Addendum)

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