Senior Manufacturing Process Engineer

Job Description - Senior Manufacturing Process Engineer

Employer / sponsoring entity

Tata Consultancy Services (TCS)

Role title

Senior Manufacturing Process Engineer

Required experience

15+ years in manufacturing and assembly process engineering

Location

Singapore

Qualification

Bachelor of Mechanical Engineering

Role Purpose

Provide specialist manufacturing process-engineering support for aero-engine assembly and production programmes. The role applies engineering principles to optimise manufacturing processes, resolve production and process issues, establish controlled work instructions, and deliver manufacturing-system improvements aligned with programme, quality, safety and regulatory requirements.

Key Responsibilities

• Apply engineering principles and techniques to analyse, plan and optimise aero-engine manufacturing and assembly processes.
• Analyse and troubleshoot process-engineering, manufacturing, assembly and maintenance-related issues; identify root causes and recommend practical engineering solutions.
• Develop, validate, release and maintain process plans, routings, streamers, standard work, digital work instructions and visual instructions for controlled production execution.
• Lead manufacturing-system improvement, industrialisation, production-readiness and process-transfer initiatives in accordance with programme objectives and applicable requirements.
• Define assembly sequences, process parameters, tooling requirements, process controls and acceptance criteria for critical manufacturing operations.
• Support new product introduction and manufacturing readiness through APQP, PPAP, FAIR, SPC, MSA, process validation and qualification activities, where applicable.
• Create and maintain product, process and plant structures within PLM/CAPP/MES environments and support reliable engineering-to-manufacturing data flow.
• Develop and maintain FBoM,EBoM, BBoM, ABoM, BoP and tooling BoM structures in Teamcenter MPP/MSM.
• Configure and support Siemens SIMATIC IT MES, SAP Author/Viewer and digital work-instruction solutions for assembly and production operations.
• Perform clash checks, manufacturing data validation and issue resolution during modification buy-off and process-release activities.
• Use Lean, Six Sigma and structured problem-solving methods to improve productivity, quality, process capability, safety and delivery performance.
• Develop manufacturing KPIs and dashboards using Power BI, Excel and VBA to support operational review and corrective action.
• Collaborate with design, production, quality, maintenance, supply chain and digital teams across TCS and customer organisations.
• Mentor engineering teams and support knowledge transfer across multicultural and cross-border delivery environments.

Required Technical Competencies

• Manufacturing and assembly process engineering, process planning, industrial engineering and production support.
• Teamcenter MPP/MSM, Siemens SIMATIC IT MES, SAP Author/Viewer, Siemens NX and Net-Inspect.
• Aero-engine assembly processes, tooling, fixtures, plant layout, process validation and manufacturing datastructures.
• AS9100, Lean Manufacturing, Six Sigma, APQP, PPAP, FAIR, SPC, MSA and root-cause analysis.
• Power BI, Microsoft Excel, VBA and automation tools for manufacturing analytics and reporting.

Education and Experience

• Bachelor of Mechanical Engineering.
• 15+ years of relevant manufacturing, assembly or process-engineering experience, including complex aerospace or automotive manufacturing environments.
• Demonstrated experience in process optimisation, production troubleshooting, industrialisation and digital manufacturing transformation.
• Experience working with international customers and cross-functional engineering teams.

Tata Consultancy Services is an IT services, consulting and business solutions organization that has been partnering with many of the world’s largest businesses in their transformation journeys for over 56 years. Its consulting-led, cognitive powered, portfolio of business, technology and engineering services and solutions is delivered through its unique Location Independent Agile™ delivery model, recognized as a benchmark of excellence in software development.

A part of the Tata group, India's largest multinational business group, TCS has over 601,000 of the world’s best-trained consultants in 55 countries. The company generated consolidated revenues of US $29 billion in the fiscal year ended March 31, 2024.

TCS' proactive stance on climate change and award-winning work with communities across the world have earned it a place in leading sustainability indices such as the MSCI Global Sustainability Index and the FTSE4Good Emerging Index.

At TCS, our values guide our decisions, shape our culture, and inspire us to achieve our shared vision. The TCS Values are integral to the TCS Way.

Leading Change: Embrace innovation and adapt rapidly to changes in technology and business, leading our organization and our customers to outperform and achieve sustainable growth.

Integrity: Be authentic, honest and transparent in all our interactions - building trust and credibility through all our actions.

Respect for Individual: Value the contribution of each and every team member - fostering a collaborative atmosphere, valuing diverse perspectives and ensuring that everyone feels welcome, as we strive and celebrate our success as a team.

Excellence: Be passionate in striving for the highest standards in everything we do, taking accountability for and exceeding the expectations of all our stakeholders.

Learning and Sharing: The world around us is changing rapidly and it is important to stay relevant. We will keep learning, seek new challenges, and take determined action to stay ahead and generously share our collective knowledge.