Senior Mechanical Design Engineer

Role Summary:

We are seeking an experienced Mechanical Design Engineer with expertise in Advanced NX Surface Modelling, Injection Moulded Enclosure Design, Failure Analysis (FA), and Product Development Support. The role will be responsible for delivering high-quality mechanical designs, supporting product builds, resolving design and manufacturing issues, and collaborating closely with Product Development (PD) teams to ensure successful product realization.

Key Responsibilities

Mechanical Design & Product Development

• Develop and modify complex 3D CAD models and advanced surface designs using Siemens NX.
• Perform cut-body (negative surface) modelling and enclosure design for complex injection-moulded components.
• Create, update, and maintain 2D engineering drawings within NX and Teamcenter environments.
• Generate and deliver 3D models to support assembly studies, simulations, fixture design, manufacturing, and validation activities.

DFM & Manufacturing Support

• Lead Design for Manufacturing (DFM) reviews and drive closure of all assigned DFM actions.
• Collaborate with design, tooling, and manufacturing teams to optimize product manufacturability, quality, and cost.
• Highlight potential design risks, manufacturability concerns, and unresolved DFM issues to stakeholders.

Failure Analysis & Build Support

• Conduct detailed Failure Analysis (FA) of build issues and product defects.
• Develop comprehensive FA reports documenting issue details, root cause analysis, corrective actions, and validation results.
• Provide hands-on support during prototype and production builds.
• Support issue resolution and continuous improvement initiatives with cross-functional teams.

Environmental & Reliability Engineering

• Design products meeting stringent IPX requirements (IP67 and above).
• Support product validation activities related to sealing, robustness, environmental performance, and reliability.
• Recommend design improvements to achieve compliance with customer and industry standards.

On-site Manufacturing Support

• Provide on-site build support and failure analysis at manufacturing partner locations.
• Interface directly with suppliers, tooling teams, and manufacturing partners to resolve product and process-related issues.

Required Qualifications

• Bachelor's or Master's degree in Mechanical Engineering or related field.
• Strong experience in Siemens NX CAD and Teamcenter PLM.
• Expertise in advanced surface modelling and Class-A surfacing techniques.
• Experience designing injection-moulded plastic enclosures and assemblies.
• Proven experience with IPX7+ product sealing and environmental requirements.
• Strong knowledge of DFM, GD&T, tolerance analysis, and manufacturing processes.
• Hands-on experience in failure analysis, root cause investigation, and corrective action implementation.
• Ability to support prototype and production builds in manufacturing environments.
• Excellent communication and cross-functional collaboration skills.

Preferred Experience

• Consumer electronics, medical devices, industrial products, or ruggedized products.
• Experience working with global manufacturing partners and suppliers.
• Familiarity with tooling development, fixture design, and assembly optimization.