Senior Mechanical Design Engineer

Position Overview:

The Senior Design Engineer – Mechanical will be responsible for leading the design and development of mechanical systems, components, and assemblies for machine manufacturing and special purpose machines (SPMs). This role demands strong expertise in concept-to-production engineering, hands-on experience with custom machine design, and close collaboration with cross-functional teams to deliver innovative, cost-effective, and reliable solutions.

Key Responsibilities:

• Lead mechanical design projects for industrial machinery and SPMs from concept to commissioning.
• Develop 3D models, assemblies, and detailed manufacturing drawings using CAD software (e.g., SolidWorks, AutoCAD, Creo).
• Perform engineering calculations, tolerance stack-up, and material selection for high-performance designs.
• Ensure designs meet functional, safety, and quality requirements while optimizing for manufacturability and cost.
• Collaborate with production, electrical, and automation teams to integrate mechanical systems seamlessly.
• Conduct design reviews, FMEA, DFMA , DFS and risk assessments specific to machine manufacturing.
• Support prototype development, assembly trials, and shop floor troubleshooting.
• Mentor junior engineers and guide them in best design and manufacturing practices.
• Research and incorporate new technologies, materials, and processes to improve machine performance.

Required Qualifications & Skills:

• Bachelor’s degree in mechanical engineering (Master’s degree preferred).
• 6–10 years of experience in machine manufacturing, custom-built machinery, or SPM design.
• Strong proficiency in CAD software (SolidWorks, Creo, AutoCAD) and GD&T.
• Knowledge of manufacturing processes: machining, welding, sheet metal, casting, and assembly.
• Experience with pneumatic, hydraulic, and mechanical motion systems.
• Understanding of DFM/DFA principles and product lifecycle management.
• Excellent problem-solving, analytical, and project execution skills.

Preferred Skills:

• Experience with PDM/PLM tools (e.g., Windchill, Teamcenter).
• Familiarity with automation integration (PLC, robotics).
• Knowledge of relevant ISO/ASME/ANSI standards for machinery.

Key Competencies:

• Innovation in custom machine design
• Strong attention to engineering detail
• Leadership and mentoring capability
• Cross-functional teamwork and communication

Work Location: In person