Senior PLC & Controls Engineer

JOB TITLE: Senior Controls Engineer

DEPARTMENT/DIVISION: Controls

FACILITY LOCATION: Keasbey, NJ

REPORTS TO: Controls Manager

SUMMARY/OBJECTIVE

The Senior Controls Engineer will be responsible for designing, implementing, integrating, maintaining, and optimizing all USBP’s automated technologies that control, monitor, and support the manufacturing process, packaging, and associated utilities.

JOB RESPONSIBILITES

• Design and amend PLC ladder logic using Studio 5000, RSLogix 500 and 5000, and Siemens TIA Portal.
• Utilize proficiency in electrical and mechanical troubleshooting to perform root cause analysis on downtime issues.
• Employ strategies to eliminate process and packaging downtime by implementing engineering improvements.
• Design HMI and SCADA using FactoryTalk View ME / SE, and Ignition.
• Design and create interlock diagrams and update as changes are made to programming.
• Implement and improve PLC integration plant-wide.
• Work with contractors both remotely and at plant sites to facilitate project or program work.
• Assist maintenance in troubleshooting and resolving issues with all plant machines and process.
• Train operators and leaders on machine function and troubleshooting.
• Read, understand, and update schematics including (but not limited to): P&ID, electrical schematics, wiring diagrams, mechanical drawings, manuals, and ladder logic.
• Use electrical diagnostic equipment to diagnose, repair, relocate, or add electrical sensors, including (but not limited to): Photoeyes, proximity switches, temperature probes, pressure sensors, and mass flow meters.
• Work in Automated Storage and Retrieval System to troubleshoot issues and maintain functionality.
• Troubleshoot plant networking issues and create network maps where necessary.
• Monitor, troubleshoot, and modify parameters to robotics, motors, VFDs, remote I/O.
• Diagnose and fix vision, x-ray, and other inspection systems. Participate in meetings, reviews, and other coordination activities to ensure effective integration into the team and execution of the work.

QUALIFICATIONS & SKILLS

• Bachelor’s Degree with a focus in electrical engineering, or equivalent experience, education, and training that meet minimum requirements.
• 7+ years of experience with PLC programs and ladder logic
• 7+ years of experience with programming HMI components or SCADA design
• 5+ years of experience with network design and troubleshooting
• 5+ years of experience with Motor Controls and VFDs
• 3+ years of experience with Robotics system components and controls
• 3+ years of experience with project and team management
• Mastery in electrical and mechanical troubleshooting
• Experienced in use of hand tools, digital multimeters, amp probes, and other diagnostic tools.
• Must be able to work at heights of 5 stories while wearing protective fall arrest harness
• Possesses strong interpersonal and communication skills.
• Processes project management and time management skills.
• Ability to train others
• Strong leadership skills Demonstrates integrity

SUPERVISORY RESPONSIBILITY

Yes

WORK ENVIRONMENT

Manufacturing Plant

PHYSICAL DEMANDS

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of the job.

While performing the duties of this job, the employee is frequently required to sit, communicate, reach, and manipulate objects, tools, or controls. The position requires mobility. Duties involve moving up to 50lbs as well as stand and walk during shift lasting up to 12 hours, with or without reasonable accommodation

Please note this Job Description is not designed to cover or contain a comprehensive listing of activities, duties or responsibilities that are required of the employee for this job. Duties, responsibilities, and activities may change at any time with or without notice.