Senior Process Engineer

About the role

Senior Process Engineer role focused on creating CAD models, flat patterns, and manufacturing drawings for sheet metal components using SolidWorks and AutoCAD. You will develop complex sheet metal parts, assemblies and fabrication drawings based on customer specifications, engineering standards and manufacturing requirements, while designing and optimizing sheet metal products to meet customer requirements, manufacturability, cost, quality and delivery objectives.

Key responsibilities

• Create CAD models, flat patterns, and manufacturing drawings for sheet metal components using SolidWorks, AutoCAD including BOM and Process flow as required
• Develop complex sheet metal parts, assemblies and fabrication drawings based on customer specifications, engineering standards and manufacturing requirements
• Design and optimize sheet metal products to meet customer requirements, manufacturability (DFM), cost, quality and delivery objectives
• Lead New Product Introduction (NPI) activities, including feasibility studies, process planning, risk assessment, prototype builds, and production readiness
• Provide technical engineering support to production, fabrication, welding, assembly and quality teams to resolve manufacturing issues and improve productivity
• Develop manufacturing processes, work instructions (WI), standard operating procedures (SOP), process flow, PFMEA and other engineering documentation
• Design and implement innovative tooling, jigs and fixtures to improve productivity, reduce manufacturing cost, enhance product quality and improve process efficiency
• Conduct engineering evaluations, root cause analysis, corrective and preventive actions (CAPA) and continuous improvement initiatives
• Support process validation, first article inspection (FAI), production trials, qualification builds and engineering change implementation (ECN/ECO)
• Travel frequently to customer and supplier sites, both locally and overseas, to support project implementation, technical discussions, process improvement, equipment commissioning, production start-up and issue resolution

About you

• Diploma or Bachelor's Degree in Mechanical Engineering, Manufacturing Engineering or related discipline
• Minimum 5-8 years of experience in sheet metal fabrication, precision engineering or manufacturing environment
• Strong knowledge of sheet metal fabrication processes including laser cutting, turret punching, bending, welding, machining and assembly
• Familiar with CAM programming, nesting software and manufacturing process optimization
• Able to interpret engineering drawings, GD&T, welding symbols, surface finishes and geometric tolerances
• Knowledge of manufacturing documentation including BOM, ECN, SOP, WI, PFMEA and process validation
• Strong analytical, problem-solving and root cause analysis skills
• Excellent communication, project coordination and customer-facing skills
• Self-motivated, able to work independently and lead cross-functional teams
• Willing to travel frequently, both locally and internationally