Senior Process Engineer - Personal Care

Long Island, New York / On-site

About the Company

Novaris Search is partnered with a leading personal care contract manufacturer operating across a diverse range of product categories. The business is continuing to invest in its operational capabilities and is looking to bring in high-calibre individuals who can help drive the next phase of growth.

This is an exciting opportunity to join a company with strong momentum, a hands-on culture, and genuine scope for progression.

Position Overview

The Senior Process Engineer will drive operational excellence and continuous improvement across the manufacturing facility. This is a key strategic role suited to someone with a hands-on, analytical mindset who can identify inefficiencies, diagnose operational pain points, and implement meaningful process improvements that deliver measurable results.

You will partner closely with Production Management and floor teams to assess performance, eliminate bottlenecks, and help shape the operational foundation for the business as it scales. This role offers genuine visibility and the opportunity to make a tangible impact within a growing organization.

Key Responsibilities

• Conduct detailed operational assessments to identify inefficiencies, bottlenecks, and areas for improvement across production lines
• Analyze line performance data, throughput, efficiency metrics, and overall equipment effectiveness to inform process optimization
• Develop and implement process improvements that enhance efficiency, quality, and cost-effectiveness
• Lead root-cause analysis on production issues and coordinate solutions with maintenance, production, and quality teams
• Design and optimize standard operating procedures and work instructions to support consistent execution
• Troubleshoot complex operational challenges and provide technical support to production supervisors and floor teams
• Support process validation, scale-up activities, and new product line implementation
• Collaborate on capital projects and equipment upgrades that align with operational improvement goals
• Monitor compliance with safety, sanitation, and regulatory requirements across processes
• Maintain documentation, process metrics, and improvement tracking to support continuous monitoring and strategic planning

Candidate Requirements

• Proven experience in process engineering or continuous improvement within manufacturing environments
• Strong analytical and problem-solving capabilities with a data-driven approach
• Demonstrated hands-on experience on production floors and comfort working alongside operational teams
• Experience in personal care, beauty, or food manufacturing (required)
• Knowledge of lean, Six Sigma, or similar continuous improvement methodologies
• Familiarity with safety, sanitation, and regulatory expectations in manufacturing
• Strong communication skills with the ability to influence across all levels of the organization

Why Join?

Opportunity to take on a strategic operational role within a growing manufacturing business Significant investment in people and operational improvement initiatives Hands-on role with high visibility and genuine impact across the facility Clear pathway for long-term growth and progression within the company

Application Process

This search is being conducted on a confidential basis. If you would be interested in learning more, please contact me for a confidential discussion.