Senior R&D Technician

JOB PURPOSE

The Senior R&D Technician will play a key role in supporting process development and innovation initiatives within the R&D department. This position is focused on bringing technical expertise and hands-on support to the design, optimization, and transfer of manufacturing processes for medical devices. The technician will act as a bridge between engineering and production teams, ensuring processes are efficient, well-documented, and aligned with quality standards.

MAJOR RESPONSIBILITIES

• Support the development, optimization, and validation of processes, tooling, and equipment for new product introductions.
• Perform advanced equipment setup, troubleshooting, and maintenance to ensure reliability during process development.
• Execute complex product builds across all development phases, including feasibility, characterization, and validation.
• Collect, analyze, and report process data to support decision-making and continuous improvement initiatives.
• Collaborate with engineers to design and implement fixtures, tooling, and process improvements.
• Provide mentorship and training to junior technicians and operators, promoting best practices and adherence to procedures.
• Serve as the primary technical point of contact for pilot production and early-stage product transfers.
• Participate in cross-functional reviews and contribute technical input to project documentation.
• Apply lean and Six Sigma principles to streamline processes, reduce waste, and enhance product quality.
• Ensure compliance with Good Documentation Practices, safety standards, and company policies.

KNOWLEDGE, SKILLS AND ABILITIES

• Associate’s or Technical Degree in Engineering, Manufacturing, or related field required; Bachelor’s degree preferred.
• 5+ years of experience in medical device manufacturing, process development, or R&D environment.
• Strong ability to read and interpret engineering drawings, technical documents, and validation protocols.
• Proficient in the use of inspection equipment and measurement tools (vision systems, micrometers, calipers, etc.).
• Hands-on experience with process validation, documentation, and transfer to production.
• Strong troubleshooting and problem-solving skills, with the ability to work independently and in teams.
• Proficient in Microsoft Office tools (Word, Excel, PowerPoint) and experience with SAP or similar systems.
• Effective communication and collaboration skills across multiple functions and levels of the organization. Adaptability to dynamic work environments such as clean rooms, labs, and pilot production areas.