Senior Software Controls Engineer

Job Purpose

Responsible for the development, integration, and implementation of software used in automatic control of paint and dispense systems. Plan and develop scope for PLC/HMI programming, which includes commissioning, startup, and optimization of the control systems for paint and dispense applications.

The Sr. Controls Engineer will be responsible for mentoring and guiding less experienced Engineers, assisting with systems estimates for proposed solutions, and available for consultation from other departments such as Sales, Proposals and Labs, as well as Outside Contractors, providing support and direction when they are used on projects.

Duties and Responsibilities

• Provide project and system integration leadership and mentorship to Controls Engineers and project team members, both in the office and at the customer site
• Provide technical clarification and guidance for customers, vendors, Sames Service, and suppliers
• Communicate with the project manager and direct manager concerning progress or problems of all customer controls solutions
• Lead the development and validation of new control features and improvement of current products and solutions
• Analyze reports of technical problems, identify root cause and determine if a change in design strategy is required
• Assist and provide experienced input in preparation of project proposals
• Maintains high ethical standards of conduct for all engineering activities
• Lead in the creation and implementation of Software and Controls standards for Sames Solutions

Required Knowledge, Skills, and Abilities

• Proven experience in multiple PLC programming languages such as Allen Bradley and Siemens
• Experienced in development of software for PLC, GUI, HMI, and Robots
• Experienced technical knowledge of fieldbus communication (ControlNet, ProfiBus, DeviceNet, ModBus, Ethernet/IP, CanBus)
• Proficient in HMI applications developed in VB.net, MS Visual Studio, and PanelView+. Knowledge of WinCC Flexible, iFix, and other HMI languages desirable
• Understanding of paint and dispense application technology.
• Engineering & Design leadership experience in an automation systems supplier environment.
• General knowledge of paint process using bell speed, high voltage, shaping air, fluid control via gear pumps and regulators/flowmeters.
• Work well independently or as a team leader
• Ability to work under pressure and still meet deadlines without cutting corners or endangering the safety of himself/herself or others, or the integrity of the equipment and the employer as a whole
• Strong electro-mechanical skills: ability to read and develop fluid and pneumatic schematics and wiring diagrams
• Hands-on experience with mechanical equipment; measurement tools and machining techniques
• Understanding of design for hazardous locations (Class 1, Div. 1)
• Experience with FANUC and Yazkawa Robotics a plus
• Knowledge of RIA standards & robotic paint application equipment and processes (FANUC, ABB, Kawasaki).
• Experience with common electrical codes applicable to automation systems
• Experience with Microsoft Office (Word, Access, Excel, PowerPoint, and Outlook)
• Experience with Quality Systems (e.g. ISO 9000, QS 9000, ISO 14001)
• Knowledge of OSHA and ANSI standards along with GD&T
• Minimum of 7 years’ experience at an OEM, in a systems engineering / design environment

Formal Education and/or Training Required

• BS Degree in Electrical Engineering, Computer Science, Mechatronics, or a related field preferred
• Will consider equivalent experience and vocational school

Working Environment and Physical Requirements

• Deskwork– majority of time spent sitting/standing at computer screen, some walking to lab or warehouse
• Requires travel to outside locations; may include international travel - 50% engineering 50% travel
• Hazards - may be exposed to caustic or hazardous materials such as paint, solvents, adhesives
• Electricity - exposure to electricity
• Possibility of lifting heavy objects up to 40 lbs
• Must be able to legally work in the USA. No sponsorship currently.

SAFETY / HSE (required authorizations + broader needs)

• Know how to identify and react in dangerous situations
• Know how to analyze priority environmental and safety aspects and implement relevant actions
• PPE may be required as needed

Sames North America is an equal opportunity employer. It is the policy of Sames to treat all applicants for employment and all team members in a manner that does not discriminate against them because of their race, religion, color, citizenship status, ancestry, sex, sexual orientation, gender identity, marital status, height, weight, arrest record, pregnancy, age, physical or mental disability, genetic information, or military or veteran status.