SH Product Devlp (YD&Process)

This is for textile industry and Position is based on Kolhapur Location and there is no accommodation facility.

Skill must required for Fabric To Process, knowledge of Fabric yarn, Weaving techniques, Process of different fabrics, Knowledge of Dyeing techniques yarn dyed and fabric dyed, Market analysis, Trend analysis.

Job Purpose

To coordinate in ensuring processes being followed as per standard procedures in YD and finishing departments as well as analysing reasons behind rejected or reprocessed fabric. To coordinate in analysing yarn dyeing defects. To coordinate in taking corrective actions with regard to customer complaints in coordination with marketing, TQM yarn dyeing and finishing departments. To coordinate in analysing yarn dyeing defects and in developing process routes for samples (yardages desk looms) and new products. To manage worker handling in PDC.

Job Context Major Challenges

PDC (Product Development Control) is for YD and finishing departments. The major responsibilities of this department includes monitoring trials for developing new process routes, new finishes, new shade development etc. Also, the section looks after process controls in YD and Finishing (also identifying off standards). The section plays a major role in analyzing reasons for defect in finished fabric, based on customer complaints.

Challenges

1. Identifying reasons for defect in yarn and fabric, which are sometimes untraceable in software systems
2. Deciding process routes in order to process rejected fabric for customer approval.

Key Result Areas
KRA (Accountabilities) Supporting Actions KRA1 To coordinate in ensuring processes being followed as per standard procedures in YD and finishing departments Ensuring machines being operated as per recommended conditions of pressures, temperature etc.
Monitoring dyeing trials for new products or for critical dyes and ensuring new chemical testing against standard parameters
Monitoring trial tests for all new chemicals procured
Communicating any offstandards for corrective and preventive actions KRA2 To coordinate in analysing reasons behind rejected or reprocessed fabric Mapping and analysing reasons for machine defects using detailed machine charts
Identifying reasons for dye or chemical defects by carrying out chemical/physical tests
Coordinating with concerned managers to decide on reprocessing or recorrection of yarn/fabric KRA3 To coordinate in analysing yarn dyeing defects Analysing recipe sheets and data fed in software to carry out root cause analysis
Discussing defect reasons with respective HODs and sharing rejection report KRA4 To coordinate in taking corrective actions with regard to customer complaints Communicating customer complaints and analysed reasons to respective HODs for initiating preventive actions
Coordinating in finding corrective actions to address customer complaint KRA5 To coordinate in developing process routes for samples (yardages desk looms) and new products Coordinating in finalising process routes for desk looms and yardages
Checking produced samples against customer requirements and initiating discussion on corrective actions, in case of errors
Coordinate with marketing, YD and finishing teams simultaneously to address customer complaints KRA6 To coordinate in worker handling Managing leave, absenteeism and late coming of workers and substaff
Providing training to followup production of yardages and desk looms on shop floor
Providing technical testing training for checking yardages and desk looms

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