Shift Controller (Semi Finished)

• Essential Duties and Responsibilities

  • Carries out duties assigned by the supervisor according to production requirements.
  • Marks the first & last billet of every heat for the traceability purpose.
  • Manually write the heat number on the first & last billet in case of the absence of marking machine for any reason.
  • Verifies the physical number of produced billets & informs the CCM control room.
  • In case of any abnormality, he identifies the non-conforming products and keeps it in inspection bed.
  • Controls, inspects and stacks the good products and the non-compatible sequence in accordance to the WI (CCS-WI-011).
  • Coordinate with the rolling mills controller to transfer the required billets on daily basis as per the working instruction.
  • To ensure availability of consumables and tools required for carrying out billet handling operation in the CC machine.
  • Ensures that work area is clean and free of any obstacles or encumbrances.

  Essential Duties and Responsibilities(Contd)

  • Ensures the effective implementation of operational policies covering all areas of the casting plant so that all relevant procedural / legislative requirements are fulfilled while delivering a cost –effective quality product to RM operation.
  • Carries out timely check on the billet quality to ensure consistent product quality
  • Sample collection by gas cutting.
  • Co-ordinates with QC to ensure that the quality and quantity of the product delivered are consistent.
  • NQA Job Responsibility :
  • Shall be responsible for performing semi-finished product identification, segregation, handling & storage as specified in the Emirates Steel QS Program to ensure compliance to applicable Standards, ASME Code and Customer requirements

Desired Candidate Profile

• Knowledge, Skills and/or Abilities required

  • Sufficient Technical knowledge of casting  and casting parameters

  Minimum Education Qualification (Education Degree)

  Higher Secondary in Engineering

  Any preferred professional training

  In-depth technical knowledge of billet quality

  Professional Experience (Must haves)

  Around 5 Years in a Steel Plant as a billet handling  operator

  Previous Experience/exposure Recommendations

  Around 3 Years with billets caster  industry having gas cutting system

  Key Performance Indicators

  • To ensure that all relevant safety , health, environmental management policies & procedures are abided   to guarantee employee safety
  • To ensure shift production targets are achieved to meet the annual production plan of the section & department
  • To ensure that the billets supplied to the RM through material handling are of acceptable quality

  Behavioural Competencies

  Commitment to Health & Safety

  Commitment to Result & Quality (Employees)

  Effective Communication (Employees)

  Support & Cooperation

  Teamwork & Collaboration

  Technical Competencies

  Working Condition Requirement

  Concussion Low

  Dirt Low

  Exposure to Chemicals Mid

  Exposure to light Mid

  Exposure to sun Mid

  Gases & Vapors Mid

  Heat Level Mid

  Hindering Safety Gear Mid

  Humidity Level Mid

  Lack of light Mid

  Noise Level Mid

  Oil & Grease Mid

  Risk of Accident Low

  Risk of Cold Low

  Working in heights Low