Shift Production Supervisor

About the role

Planning, scheduling, coordinating and staffing of shift activities to meet the production targets and achieve the desired quality. The Shift In-charge will be responsible for managing all shift activities for the entire Hall/all machines.

Key responsibilities

• Monitor and verify all shift activities including machine checking, IPQC (Dimensional and Attribute), FT change, DB change, Greaser Change, Colour change, daily machine performance report, and process parameters
• Implement quality corrections (Dimension correction, moisture correction, process parameters) to minimize defects and achieve the target DAFOE
• Ensure that all process parameters are in place for Colour Change (Checking of viscosity, temp, diplength, dipbath centrality and parallelity, Gelatin level)
• Check and ensure that the Viscosity norms are maintained whenever there is variation in weight and viscosity
• Monitor SCADA for process parameters and take corrective actions in cases of deviation
• Generate daily shift reports and communicate shift performance (productivity etc.) to support HOD/Incharge for decision making
• Ensure 100% SAP entries of Dips and Downtime for that shift
• Execute First Off in color change, right format filling, update color change board with special instructions and verify line clearance by call out method as per SOP to ensure FTR
• Coordinate with CFT in case of colour change, machine trippings, break down, machine downtime due to process parameters, cGMP and regulatory aspects
• Control excess and short production to control inventory and improve DAFOE/OTDIF; calculate and communicate the left over dip quantity of running batch to Gel room chemist for their planning
• Ensure all necessary material for the shift is available
• Communicate quality status to entire team to maintain consistent quality
• Execute uncut camera/laser sensor teaching during colour change
• Conduct shift handover and takeover
• Face observation audits in shifts
• Conduct daily shift opening meeting with team for shift planning