Site Supervisor

JOB PROFILE – BOILER SUPERVISOR

Designation: Boiler Supervisor
Department: Utilities / Boiler Operations & Maintenance
Reporting To: Boiler Manager / Site In-Charge
Work Location: Client Site-Satnavari Nagpur, Maharashtra

Operation: Boiler 12TPH ,CHP(coal handling Plant) and RO plant

1. Job Purpose

To supervise the safe and efficient operation and maintenance of the boiler plant, manage manpower, ensure compliance with statutory requirements, and maintain uninterrupted steam supply to the production department.

2. Key Responsibilities

A. Boiler Operation

• Supervise daily boiler operations and ensure continuous steam supply as per production requirements.
• Monitor boiler pressure, temperature, water level, steam flow, fuel consumption, and operating parameters.
• Ensure proper operation of FD fans, ID fans, feedwater pumps, fuel feeding systems, and other auxiliary equipment.
• Monitor boiler combustion, furnace conditions, bed temperature, and flue gas parameters.
• Ensure proper boiler start-up, shutdown, and emergency handling procedures.

B. Preventive Maintenance

• Supervise routine inspection and preventive maintenance of boiler equipment.
• Monitor the condition of pumps, motors, fans, valves, pipelines, and fuel-handling systems.
• Identify equipment abnormalities and coordinate corrective maintenance.
• Maintain daily maintenance records and report major breakdowns to the concerned authority.
• Coordinate planned shutdowns and boiler maintenance activities.

C. Manpower Management

• Allocate duties to boiler operators, helpers, fitters, and other site personnel.
• Monitor attendance, shift schedules, discipline, and work performance.
• Ensure proper shift handover and communication between operators.
• Train workers in safe operating practices and emergency procedures.

D. Safety and Statutory Compliance

• Ensure compliance with applicable boiler safety requirements, the Boilers Act, 2025, applicable rules, and site safety procedures.
• Ensure that boiler operation is performed by appropriately qualified and authorised personnel.
• Monitor the use of personal protective equipment (PPE).
• Ensure proper implementation of permit-to-work, lockout/tagout (LOTO), and confined-space procedures wherever applicable.
• Report unsafe conditions, near misses, and accidents immediately.
• Maintain boiler logbooks, inspection records, and other required documents.

E. Fuel and Combustion Management

• Monitor coal or other fuel consumption and maintain fuel consumption records.
• Ensure proper fuel feeding, ash removal, and clinker management.
• Monitor combustion efficiency and minimise fuel wastage.
• Maintain records of fuel quality, GCV, and consumption wherever required.

F. Water Treatment and Utility Management

• Monitor boiler feedwater quality, DM/RO plant operation, and water treatment activities.
• Ensure regular monitoring of pH, TDS, hardness, and other specified water quality parameters.
• Monitor chemical dosing, blowdown, and water consumption.
• Coordinate with the water treatment team to maintain the required water quality.

G. Documentation and Reporting

• Maintain daily boiler operating logs and shift reports.
• Record steam generation, fuel consumption, water consumption, and equipment operating hours.
• Prepare daily manpower attendance and maintenance reports.
• Report breakdowns, safety incidents, and operational deviations to management.
• Maintain records of inspections, maintenance schedules, and statutory documents.

3. Qualifications and Experience

• Engineering/Diploma in Mechanical/Electrical, or an appropriate engineering discipline.
• Relevant experience in boiler operation and maintenance.
• Experience with AFBC/CFBC boilers, coal-fired boilers, and auxiliary equipment is preferred.
• Knowledge of boiler safety, preventive maintenance, water treatment, and manpower management.

4. Required Skills

• Boiler operation and troubleshooting.
• Preventive maintenance planning.
• Team supervision and manpower management.
• Safety awareness and statutory compliance.
• Shift reporting and documentation.
• Emergency handling and decision-making.
• Communication and coordination with client departments.

5. Key Performance Indicators (KPIs)

• Safe and uninterrupted boiler operation.
• Achievement of steam generation targets.
• Optimum fuel consumption and combustion efficiency.
• Reduction in equipment breakdowns and downtime.
• Compliance with safety and statutory requirements.
• Proper maintenance of logbooks and operational records.
• Effective manpower utilisation and discipline.
• Maintenance of specified boiler water quality.

6. General Responsibilities

• Follow all company policies and client-site safety rules.
• Maintain professional conduct and discipline at the workplace.
• Coordinate with the client’s utility and maintenance departments.
• Perform additional duties related to boiler operations and maintenance as assigned by management.

Pay: ₹18,000.00 - ₹22,000.00 per month

Benefits:

• Health insurance
• Provident Fund

Education:

• Diploma (Preferred)

Work Location: In person