Sr Engineer - Cooling Sub-System

Job Summary

Job Title Senior Engineer - Cooling Sub System

Location Bangalore

Responsibilities

1. Thermal Design Development

• Lead design activities for cooling subsystems, including oil coolers, aftercoolers, combined coolers, air-cooled heat exchangers, and heat recovery systems.

• Execute thermal sizing and components selection for heat exchangers, fans, blowers, ducts, and associated cooling hardware.

• Optimize sub-system metrics including thermal performance, package footprint, pressure drop, reliability, power consumption and total cost.

  2. Thermal Analysis Simulation

• Develop and validate thermal models using tools such as HTRI and GT-SUITE.

• Conduct advanced studies covering heat transfer analysis, flow distribution, airflow optimization, pressure drop calculations, and system resistance modelling.

• Correlate simulation predictions with empirical test data to drive continuous design improvements.

  3. Product Validation Testing

• Formulate Design Verification plans and comprehensive thermal validation strategies.

• Analyze test results to identify root causes and resolve thermal performance issues.

  4. Project Technical Leadership

• Own thermal engineering activities across new product development (NPD) and sustaining engineering projects.

• Collaborate cross-functionally with global engineering teams, suppliers, manufacturing, sourcing, and quality functions.

• Mentor New Engineers and provide technical guidance throughout the project lifecycle.

• Present technical findings and strategic recommendations to project stakeholders and leadership.

  5. Supplier Customer Engagement

• Partner with suppliers of heat exchangers, fans, and blowers to co-develop optimized solutions.

• Review technical submissions including supplier designs, validation reports, and manufacturing documentation.

• Support customer discussions regarding technical cooling performance and boundary requirements.

  6. Regulatory Compliance Support

• Ensure design compliance with global standards and regulations, including ASME BPVC, PED, CRN, NR-13, CE, and ISO standards.

• Support regional compliance and certification activities.

  Mandatory Requirements

• Deep technical knowledge of heat transfer, fluid mechanics, applied thermal systems, thermodynamics, and psychrometry.

• Proven track record in air mover selection and thermal testing/validation.

• Hands-on experience with shell-and-tube, bar-and-plate, brazed plate, and finned-tube heat exchangers design.

• Proficiency in system modelling using HTRI and GT-SUITE software.

• Strong analytical and problem-solving skills.

  Desired Skills

• Customer-focused approach to technical problem-solving.

• Excellent communication and presentation skills, with the ability to lead technical discussions independently.

• Familiarity with project management methodologies and risk assessment capabilities.

• Ability to thrive in a matrixed, global, cross-functional environment.

  Education Experience

• Bachelor's degree in mechanical engineering with Thermal Engineering Experience (Minimum 8 years)

• Master's degree in Thermal Engineering with Thermal Engineering Experience (Minimum 6 years)

  Travel Work Arrangements/Requirements

This position is based in Bangalore, India and minimal anticipated travel.

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