Sr Engineer PPC -SMT/Electronics

• Compilation of Monthly indent from customer and prepare monthly production plan.
• Monthly material requirement generation and communication to purchase.
• Monthly / weekly MRP run for work order generation
• Tentative weekly production plan and shortage compliance.
• Return of excess material from shop floor to store on weekly basis.
• Daily production plan as per design inventory norms and customer requirement.
• Daily SFG transfer from SMT to assembly (As applicable)
• Work order release in SAP
• Daily material shortage list and coordinate with purchase for supply commitment.
• Daily dispatch plan communication to dispatch team
• Prepare and publish various reports such as Production Plan V/s Actual, Schedule adherence report.
• Follow up for production achievement as per plan.
• Ensuring on time vehicle dispatch and communication with customer.
• Production BOM creation and updation in SAP
• ECN implementation System readiness, zero obsolescence by inventory control
• BOM audit for actual physical consumption of ROH.
• Weekly/ Monthly Line loss analysis report generation and communication to respective functions
• levelled production plan for N and N+1 week to enable Mfg in uniform manning and planning
  Associated With it .
• Make forecast for N & N +1 month to enable manpower plan for resources in the forthcoming
  months and key machinery utilization forecast to enable other business decisions ( make /buy,
  machine movement etc )

4. MAJOR CHALLENGES
Material Shortage resulting in Plan V/s Actual variance
Variation in schedule by customer

SKILLS AND KNOWLEDGE
Knowledge : Production and Capacity Planning, SAP PP & MM module, Basics of Manufacturing process
Skills : Planning, Communication, Coordination Skills, Trouble shooting Skills