Sr. Engineer - Production Assembly

Production Management

• Supervise daily assembly line activities to meet production schedules and targets.
• Ensure smooth operation of assembly processes with minimum downtime.
• Monitor hourly production output and take corrective actions for deviations.
• Coordinate with Planning, Stores, Maintenance, and Quality teams for uninterrupted production.
• Ensure material availability and proper workflow on the assembly line.

Manpower Management

• Allocate manpower effectively based on production requirements.
• Manage operators, technicians, and contract workforce.
• Monitor attendance, discipline, and shift activities.
• Conduct skill development and on-the-job training for operators.
• Foster teamwork and maintain a positive work environment.

Quality Assurance

• Ensure adherence to standard operating procedures (SOPs) and work instructions.
• Monitor in-process quality and prevent defects at source.
• Coordinate with the Quality team for defect analysis and corrective actions.
• Drive First Pass Yield (FPY) and reduce rework and rejection levels.
• Participate in customer and internal quality audits.

Productivity Improvement

• Drive productivity enhancement initiatives through line balancing and process optimization.
• Implement Lean Manufacturing, Kaizen, 5S, and Poka-Yoke activities.
• Monitor KPIs such as productivity, efficiency, rejection rates, and OEE.
• Support cost reduction and waste elimination initiatives.

Safety & Compliance

• Ensure compliance with all EHS and company safety requirements.
• Conduct safety observations and toolbox talks.
• Promote safe work practices on the shop floor.
• Ensure compliance with statutory and organizational standards.