Sr. Mechanical Design Engineer, Cell Electrode

What to Expect

We are seeking highly motivated Design Engineers to tackle design and manufacturing on a challenging new mass production line geared towards the next generation of cell manufacturing. You will be working alongside engineers to develop an advanced new product and be among the first individuals to work on cutting-edge equipment design within Tesla. This fast-paced team is the perfect environment if you are interested in developing multiple skills and having an immediate impact on the future of electric vehicles. You will be a problem solver and an idea contributor. You will bring a get-it-done attitude while successfully developing new skills to add to your inventory and grow your career.

What You'll Do

• Design robust subsystems and creative precision motion mechanisms for large, high throughput roll to roll and slitting equipment with focus on serviceability and performance
• Perform hand calculations for beam strength, deflection, bolts, and welding
• Apply GD&T principles to develop precise specifications and tolerance analysis
• Execute load calculations for fasteners, beams, actuators, transmissions, and bearing elements
• Apply analytical methods and simulations for structural optimization
• Develop assembly procedures, design test fixtures, and calibration equipment, then verify performance in prototype and production environments through rigorous testing
• Lead design reviews at multiple phases
• Drive Design for Manufacturability (DFM) initiatives and tolerance stack analysis to optimize assembly and automation
• Fabricate prototypes and iterate rapidly; collaborate with manufacturing, EHS, electrical, maintenance, and installation teams to incorporate improvements
• Communicate design concepts clearly, oversee equipment commissioning and installation, and support maintenance and service teams

What You'll Bring

• Degree in Mechanical Engineering or equivalent experience
• 5+ years of experience in mechanical design engineering
• Detailed and applied knowledge of materials science, machine design concepts, and FEA
• Experience transitioning products from prototype to mass production
• Proficiency in developing automated manufacturing equipment, fixturing, and tooling in 3D (SolidWorks preferred, Catia is also a plus)
• Experience generating unique designs through innovation and creativity to solve engineering challenges
• Significant experience in leading design reviews from ideation to production
• High volume equipment design and automation experience required
• Ability and willingness to travel domestically and internationally (~5%)
• Experience in high volume manufacturing involving roll to roll / calendaring / battery manufacturing is highly desired

Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

• Medical plans > plan options with $0 payroll deduction
• Family-building, fertility, adoption and surrogacy benefits
• Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
• Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
• Healthcare and Dependent Care Flexible Spending Accounts (FSA)
• 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
• Company paid Basic Life, AD&D
• Short-term and long-term disability insurance (90 day waiting period)
• Employee Assistance Program
• Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
• Back-up childcare and parenting support resources
• Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
• Weight Loss and Tobacco Cessation Programs
• Tesla Babies program
• Commuter benefits
• Employee discounts and perks program

Expected Compensation

$91,600 - $195,600/annual salary + cash and stock awards + benefits

Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.

Tesla is an Equal Opportunity / Affirmative Action employer committed to diversity in the workplace. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, age, national origin, disability, protected veteran status, gender identity or any other factor protected by applicable federal, state or local laws.

Tesla is also committed to working with and providing reasonable accommodations to individuals with disabilities. Please let your recruiter know if you need an accommodation at any point during the interview process.