Sr. Process Engineer (ESD & Cleanroom )

Responsibilities :

ESD Management

• Develop, implement, and maintain the company's ESD Control Program in compliance with ANSI/ESD S20.20 and IEC standards.
• Establish ESD procedures, work instructions, standards, and audit systems.
• Monitor ESD compliance across production areas.
• Conduct periodic ESD audits and generate corrective action reports.
• Coordinate ESD equipment calibration and preventive maintenance.
• Analyze ESD-related failures and implement corrective and preventive actions.
• Lead ESD qualification activities for new equipment, production lines, layouts, and process changes.
• Conduct ESD risk assessments during engineering changes and new project implementation.
• Maintain ESD documentation, records, and audit reports.
• Provide ESD awareness and technical training for employees.

Cleanroom Management

• Coordinate daily cleanroom environmental control activities.
• Monitor cleanroom performance, including Airborne particle levels /Temperature/ Humidity / Differential pressure / Airflow direction
• Ensure compliance with ISO 14644 Cleanroom Standards.
• Coordinate periodic cleanroom qualification: Particle Count /Air Velocity /HEPA Filter Integrity Test
• Investigate contamination issues and define corrective actions.
• Work closely with Production, QA, Facilities, and Maintenance to maintain cleanroom performance.
• Lead contamination reduction projects to improve manufacturing yield.

Engineering & Continuous Improvement

• Lead continuous improvement projects related to cleanliness and ESD performance.
• Perform root cause analysis using: 8D / 5 Why /Fishbone Diagram /FMEA /SPC
• Support engineering validation, process qualification, and new product introduction.
• Participate in customer audits and certification audits.
• Drive cross-functional problem-solving activities.

Qualifications:

• Bachelor's Degree or higher in Engineering or related fields.:
• Minimum 5 years experience in manufacturing engineering.
• At least 3 years of experience in ESD control and/or Cleanroom management.
• Experience in Electronics, Semiconductor, RFID, Smart Card, PCB, Automotive Electronics, or Medical Device manufacturing is preferred.
• Strong knowledge of: ISO 9001 /ISO 14000/ ANSI/ESD S20.20 /ISO 14644 Cleanroom Standards
• Experience with ESD testing equipment and environmental monitoring systems.
• Good analytical and problem-solving skills.
• Good communication and interpersonal skills.
• Able to work independently and lead cross-functional teams.
• Good command of written and spoken English.

Preferred Skills:

• ESD Program Management & Cleanroom Qualification
• Statistical Process Control (SPC)
• Root Cause Analysis / FMEA
• Project Management
• Internal Audit