Tesla
Sr. Project Engineer, New Product Introduction
Skills
5 months ago
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Important information
Contract type:
Permanent
Location:
Buffalo, NY, USA
Work mode:
Onsite
Published on:
14 August 2026
What they need
What To Expect The Project Engineer, NPI is responsible for supporting the development of new processes and carrying out each trial exactly to the established product specification. This includes managing the program from early prototype builds through to the launch of the production line.
The primary role of the Project Engineer will be to test and validate systems and parts involved in product development and manufacturing in order to ensure products are of the highest quality. To support this, the Project Engineer will also establish validation standards, develop testing protocols, prepare equipment, document test results and maintain records. The Project Engineer will identify, report, and adjust equipment or processes that require improvement.
The Project Engineer will collaborate with safety, design, product excellence, change control, manufacturing, and service departments.
What You'll Do- Assist in validating manufacturing processes to ensure product specifications and standards are achieved
Lead manufacturing line trials for new products and processes
Manage quality assurance and procedures by testing and validating systems and parts; Assist in establishing and implementing new validation standards, and procedures
Conduct Trial Preparation: Ensure part availability, line readiness, and pre-requisite data obtained and consolidated
Complete Trial Report: Document observations, analysis, and results, Make recommendations as needed and drive solutions. Record all issues found during trials and help drive to closure
Manage Trial Recovery: Ensure manufacturing lines are validated and/or restored to prior condition post-trial(s). Evaluate the success of each trial (yield, downtime, cost, capacity, safety, etc.)
Serve as subject matter expert (SME) on trials to ensure proper validation procedures are followed
Collaborate with cross-functional teams to evaluate the best processes roll-out
Track all trial details in PCA tracking system for approvals
Lead and provide feedback in change control meetings What You'll Bring- Degree in Mechanical, Electrical, or Manufacturing Engineering, or equivalent working experience
5+ years’ experience in a manufacturing environment; Experience with semi-automated manufacturing equipment is a plus
Understanding of manufacturability, process design, process validation, and assembly methods; Have an aptitude to learn and incorporate new technologies
Experience breaking down high-level (e.g. device level) performance issues into addressable action items; Ability to identify issues and make corrective measures to resolve
Skillful with electrical and computer-based tools, including precision measuring equipment, electrical test equipment, and computer databases
Understands and appropriately applies principles, procedures, requirements, and policies related to specialized projects
Proven ability to operate under pressure with rigid time constraints; Can track and manage multiple tasks simultaneously; Ability to work in a fast-paced environment, occasionally requiring extended hours
Can work closely with cross-functional departments; Excellent written and verbal skills; Ability to communicate across cultures and geographic regions Benefits Compensation and Benefits Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
Medical plans > plan options with $0 payroll deduction
Family-building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD&D
Short-term and long-term disability insurance (90 day waiting period)
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
Back-up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Weight Loss and Tobacco Cessation Programs
Tesla Babies program
Commuter benefits
Employee discounts and perks program Expected Compensation
Engineer - $90,000 - $135,000/annual salary
Sr Engineer - $100,800 - $151,200/annual salary
Staff Engineer - $118,800 - $178,200/annual salary
- cash and stock awards + benefits for all levels
Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.
, Tesla
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