Test Engineer

Senior Engineer – Electrical Testing (EWIS Aerospace) Job Description

Position Title : Senior Engineer – Electrical Testing (EWIS Aerospace)

Department : Quality Assurance

Location : SASMOS SEZ Facility

Reports To : Asst Manager Testing

Position Summary

The Senior Engineer – Electrical Testing is responsible for planning, executing,

validating, and documenting electrical tests on aerospace Electrical Wiring

Interconnection Systems (EWIS), including wire harnesses, cable assemblies, and

Electrical Panels and Electromechanical Assembly includes Components testing.

The role ensures compliance with customer, regulatory, and aerospace standards while

supporting production, qualification, certification, and continuous improvement

activities. EWIS encompasses aircraft wiring, connectors, splices, clamps, and

associated electrical interconnection components.

Writing Test programs for DITMCO testers and Nexia Cable test as per the customer wire

list and drawing.

Key Responsibilities

Electrical Testing Programming and Validation which includes Continuity testing

Insulation Resistance (IR) testing Dielectric Withstand (Hi-Pot) testing ,Bonding and

grounding verification Circuit isolation testing Functional testing of harness assemblies

Develop and validate automated and manual test procedures.

Analyze test failures and conduct root cause investigations.

Support qualification and first article inspections (FAI).

Verify compliance with customer specifications and engineering drawings.

Compliance to IPC/WHMA-A-620

Compliance to AS9100 and AS9102 requirements

Support certification and customer audits.

Review test reports, conformity records, and acceptance documentation.

Test Equipment Management- DITMCO , Nexeya

• Develop test fixtures and adapter boards.

• Ensure calibration and maintenance of test equipment.

• Test jigs preparation & validation

• Mating connectors Planning & NRE preparation

• Lead RCCA (Root Cause Corrective Action) activities.

• Support MRB and non-conformance investigations.

• Implement zero-defect and mistake-proofing initiatives.

• Drive continuous improvement projects to reduce defects and rework.

• Mentor junior engineers and technicians.

• Conduct technical reviews and training sessions.

• Interface with customers, suppliers, quality, and manufacturing teams.

Required Qualifications

Education

• Bachelor's Degree in:

o Electrical Engineering

o Electronics & Communication Engineering

o Aerospace Engineering

o Avionics Engineering

Experience

• 5 to 8 years of aerospace electrical testing or EWIS experience.

• Minimum 3 years in wire harness testing and validation.

• Experience with aerospace manufacturing and quality systems.

Technical Skills

Testing Expertise

• Continuity and resistance measurement

• Insulation Resistance (IR)

• Hi-Pot / Dielectric testing

• Functional and integration testing

• EMI/EMC awareness

• Electrical load verification

• DITMCO / Nexeya Testing machine handling

Standards Knowledge

• IPC/WHMA-A-620

• AS9100

• NADCAP requirements (preferred)

• DO-160 environmental testing awareness

Preferred Certifications

• IPC/WHMA-A-620 Certified Trainer (CIT) or CIS

• AS9100 Internal Auditor

• Six Sigma Green Belt

• EWIS Training Certification

• Aerospace Quality Management Training

Desired Competencies

• Strong analytical and troubleshooting skills

• Aerospace regulatory knowledge

• Leadership and mentoring capability

• Customer-focused mindset

• Excellent technical documentation skills

• Attention to detail and quality culture