TIE END OPERATOR - 1ST SHIFT AND 3RD SHIFT

Job Title: Tie End Operator (or Tie-In Operator)

Reports To: Weaving/Warping Supervisor or Shift Leader

Job Summary: The Tie End Operator is responsible for the critical process of replacing depleted warp beams on weaving machines. This involves preparing the new warp, setting up the automatic tying-in machine, and ensuring the seamless transfer of threads (ends) to maintain continuous and high-quality weaving production.

Essential Duties and Responsibilities:

• Warp Beam Management:
• • Safely operate motorized and manual warp trucks or dollies to transport empty and full warp beams.
  • Remove depleted warp beams from weaving machines and replace them with new, full beams in a timely manner.
  • Stage and prepare warps and tie-equipment for the tying-in process.
• Tying-In Operation:
• • Load, comb, and/or lease the warp to ensure all ends are straight and correctly aligned for the tying machine.
  • Set up and operate the automatic knotting/tying-in machine, ensuring the correct pattern and number of ends are tied accurately.
  • Verify that all ends in the pattern are present and correctly matched before and after the tying process.
  • Monitor the machine's operation and make adjustments to ensure optimal performance.
• Quality Control & Troubleshooting:
• • Inspect warps and the tied section for defects, missing ends, or incorrect patterns.
  • Troubleshoot and correct mechanical or thread-related issues on the tying machine or warp.
  • Report any major mechanical issues with the tying machine or weaving equipment to supervisors or maintenance staff immediately.
• Safety and Maintenance:
• • Adhere to all plant safety rules and procedures, including the safe operation of all material handling equipment (e.g., warp trucks).
  • Perform routine cleaning, oiling, and lubrication of the tying machine and related equipment.
  • Follow company policies and safe work practices to prevent injury.
• Documentation:
• • Scan and record all weave machine beams prior to moving them into the weave room.
  • Record production data as required (e.g., number of beams tied, time taken).

Qualifications:

• Education: High school diploma or equivalent work experience.
• Experience: Previous experience in a textile manufacturing environment, particularly in weaving, warping, or related machine operation, is highly preferred.
• Skills:
• • Ability to accurately tie a weaver's knot (or fisherman knot).
  • Strong attention to detail and ability to work with a high volume of fine threads.
  • Mechanical aptitude for operating, setting up, and making minor adjustments to the tying-in machine.
  • Basic reading comprehension to follow written instructions, charts, and specification sheets.
  • Ability to monitor processes and detect malfunctions.

Physical Requirements:

• Ability to perform heavy lifting, pulling, pushing, carrying, climbing (to reach high parts of the loom/beam), reaching, and handling.

• Good manual dexterity and near vision for working with small threads.

• Ability to stand and walk for extended periods.

• Must be able to work in a typical textile environment (may involve noise, lint, and temperature variations).

• Ability to stand, stoop, bend, and lift up to 50 lbs. regularly.

• Comfortable working in a noisy, fast-paced manufacturing environment.

• May be required to work rotating shifts, weekends, or overtime as needed.

• Ability to work in a fast-paced environment.

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