Lead Engineer C I

Lead Engineer C I:

Job Description: Lead Engineer Control & Instrumentation 1. Job Details Particulars Details Position & Designation Lead Engineer Control & Instrumentation Grade P1 Division & Department Green Hydrogen Engineering Reporting To Sub-Group Head E & I Engineering Place of Posting Pune 2. Job Profile A. Key Objectives

• Independently execute, create, and deliver engineering deliverables for MW/GW-scale Alkaline Technology-based Hydrogen Electrolyzer Plants , Balance of Stack facilities, Electrolyzer Test Facilities, pilot projects, and prototypes.
• Perform engineering, design, configuration, testing, and commissioning support for Distributed Control Systems (DCS), Programmable Logic Controllers (PLC), Safety Instrumented Systems (SIS/Safety PLC), SCADA , and associated industrial automation systems.
• Carry out basic and detailed engineering of Control & Instrumentation Systems in accordance with licensor design practices and applicable codes and standards.

3. Major Deliverables A. Control Systems

• Develop system architecture and undertake detailed engineering of control system components, including preparation of technical specifications for procurement from reputed vendors.
• Prepare and review control system documents, including:
  • Control Philosophy
  • Functional Design Specification (FDS)
  • System Architecture
  • I/O List
  • Instrument Index
  • Cause & Effect Matrix
  • Logic Diagrams
  • Shutdown Matrix
  • Alarm List
  • Communication Architecture
  • Network Layout
  • PLC Panel Drawings
  • DCS Cabinet Drawings
  • SIS Cabinet Drawings
  • FAT Procedures
  • SAT Procedures
  • Test Protocols
  • As-Built Documentation
• Identify competent suppliers, coordinate with vendors, and undertake pre-engineering of PLC/DCS systems suitable for the application.
• Conduct technical bid evaluations and optimize control system solutions.
• Develop control logics, function blocks, and software programs.
• Prepare schematic and wiring diagrams.
• Participate in Pre-FAT/FAT of control systems.
• Review routine/type test reports and issue technical clearances.

B. Instrumentation

• Perform sizing and specification of:
  • Control Valves
  • Transmitters
  • Analyzers
  • Sampling Systems
  • Flow Instrumentation
  • Custody Metering Systems
  • Pneumatic Systems
• Prepare RFQs, conduct technical bid evaluations, and review vendor drawings for:
  • PLC/DCS Systems
  • Field Instruments
  • Gas Analyzers
  • Gas Detectors
  • Control Valves
  • On/Off Valves
• Prepare:
  • Instrument List
  • I/O List
  • Junction Box (JB) Schedule
  • I & C Cable Interconnection Drawings
  • UPS Load List
  • Instrument Data Sheets
  • Control Valve and On/Off Valve Data Sheets
  • PLC/DCS-related documentation
• Prepare Instrument Hook-Up Drawings and Instrument Location Layouts.
• Estimate Bill of Quantities (BoQ) for I & C cables, erection hardware, junction boxes, and instrument racks.

C. Electrical Interface

• Develop electrical system interface details, including drive control philosophy and MCC schematics .
• Prepare Bills of Materials, equipment lists, and relevant schedules.

D. Overall Responsibilities

• Prepare input documentation for HAZOP, SIL, LOPA , and other safety studies, including:
  • Cause & Effect Charts
  • Interlock Diagrams
  • Alarm Lists
  • Logic Descriptions
• Participate in HAZOP, SIL, LOPA, and other relevant safety workshops.
• Implement HAZOP/SIL recommendations in project engineering documentation.
• Develop standard product documentation such as P & IDs and Control System Architectures .
• Work at project sites across India as a design representative to support execution teams, including:
  • Supervision of pre-commissioning field tests
  • Witnessing energization activities
  • Supporting commissioning activities
  • Preparing and reviewing test protocols
• Approximately 20% travel is expected for this role.
• Coordinate with multidisciplinary engineering teams, professional consultants, vendors, licensors, suppliers, contractors, and clients.

4. Critical Competencies & Essential Attributes Technical Competencies

• Strong experience in detailed engineering of Control Systems for EPC projects across industrial/process plants, energy, power generation, oil & gas, or related sectors.
• Hands-on experience in:
  • System Engineering
  • PLC Engineering
  • SIS Engineering
  • Functional Design Documentation
  • Graphics & HMI Development
  • Communication Engineering
  • Panel Engineering
  • System Testing
  • Commissioning Support
  • Cybersecurity Engineering
  • Software Program Development
• Ability to independently create engineering deliverables from scratch.
• Strong expertise in:
  • DCS Engineering
  • PLC Programming
  • Safety PLC Programming
  • Process Control
  • Functional Safety
  • Alarm Management
  • Industrial Networking
  • FAT/SAT Execution
  • Control Philosophy Development
  • Instrumentation Integration
  • Control Loop Design
  • Sequence Logic Development
• Hands-on experience in logic development for process and safety control systems .
• Good understanding of applicable codes, standards, and engineering practices and their implementation in day-to-day deliverables.
• Experience working in a product/system development environment will be an advantage.
• Proactiveness and agility to work in a start-up/fast-growing industry environment .
• Ability to work effectively on fast-track projects with high time commitments.
• Ability to manage and deliver multiple projects/tasks simultaneously.
• High proficiency in MS Office, MS Excel, and AutoCAD .

5. Experience Particulars Requirement Total Desirable Experience 1215 Years Minimum Relevant Experience 10 Years 6. Qualification

BE/B.Tech in Engineering

7. Desired Type of Experience Technical

• DCS Engineering
• PLC Programming
• Safety PLC Programming
• Process Control
• Functional Safety
• Alarm Management
• Industrial Networking
• FAT/SAT Execution
• Control Philosophy Development
• Instrumentation Integration
• Control Loop Design
• Sequence Logic Development

Behavioral

• Analytical Thinking
• Problem Solving
• Teamwork
• Communication Skills
• Vendor Coordination
• Technical Documentation
• Time Management
• Client Interaction

8. Preferred Skills Not Mandatory

• Experience in Green Hydrogen Electrolyzer technology .
• Experience in Balance of Stack engineering .
• Experience in engineering and automation systems for Hydrogen Electrolyzer Plants .