Industrial Engineer

SUMMARY:

System : Resolve CMC503/SFC Web issues, manage Work Order modifications, and validate NG/Rework flowcharts through cross-functional collaboration.

Lean & Standardization:

Conduct time studies for UPH/UPF metrics, perform “Gemba” walks, and create visual SOPs to align with Lean/5S principles.

Facility & Layout Design

: Design optimal plant layouts, material handling systems, and warehouse spaces using AutoCAD/DraftSight; conduct cost-benefit analyses (ROI) for layout changes.

JOB RESPONSIBILITIES:

- Resolve CMC503-related issues, including error message troubleshooting, system flow modifications, and new routing setup.

• Coordinate SFC (MISP) Web issues by aligning changes between the Production and IT teams.

• Develop system flowcharts and created comprehensive process improvement plans.

• Manage major system changes, including Work Order (WO) modifications and product switchovers.

• Verify NG (No Good), Repair, Re-print and Rework flowcharts, and validated the processes with cross-functional teams.

• Conduct Virtual Trial Runs prior to the launch of new production.

• Collaborate with the China team to align on system logic

• Design SFC (MISP) Web Report Logic with cross-functional teams.

• Modify, create and revise the SOP according to the standard process on Windchill

• Obtain all cycle time calculations and UPH (Units Per Hour) data for each machines for each product

• Conduct time study method in order to get UPF for each machine

• Conduct “Gemba” walks to verify that written SOPs match actual operator practices (Standard Work).

• Create visual SOPs (photos, videos, flowcharts) to replace the text document

• Design NG (No Good), Repair, Re-print and Rework flowcharts, and validated the processes with cross-functional teams.

• Layout Design, Space Utilization, and Space Planning for Warehouse, office, production and non-production line.

• Design and implement optimal plant layouts (Product, Process, workflow) based on production volume and product mix.

• Develop 2D layout drawings using AutoCAD, DraftSight, or equivalent software.

• Design material handling systems (conveyors, AGVs, forklift routes, racks charging area) to support efficient flow.

• Optimize dock and warehouse layouts for receiving and shipping efficiency.

• Identify bottlenecks and redesign layouts to relieve constraints

• Prepare cost-benefit analyses for layout changes and new equipment purchases (e.g., ROI and Payback Period).

• Ensure layouts comply with OSHA & Fire Marshall local safety regulations (aisle widths, fire exits, emergency equipment).

• Implement 5S as the Foundation of Lean Manufacturing.

• Coordinate machine relocation and line changeovers with minimal production downtime.

PREFERRED EDUCATION:

• Bachelor’s Degree in Industrial Engineering, Mechanical Engineering, Manufacturing Engineering, or a related field required.

WORK EXPERIENCE (Years of experience in the industry and functional area):

• 3–5 years of relevant experience in industrial engineering, process improvement, manufacturing, or production system optimization.