Ahmed Bellakhal

Process Design Engineer

Salaire / Taux journalier

Tunis, Tunisie

Freelance, ouvert au CDI

Langues

ArabeAnglaisFrançais

À propos

Introduction

Process & Safety Engineer with 3+ years of experience in industrial process design and hazard analysis. Expert in HAZOP, LOPA risk assessments, and simulation tools including PIPESIM, ASPEN HYSYS, and OLGA for flow assurance. Specialized in safety system design, equipment sizing, and regulatory compliance to optimize your operations safely.

Liens

Expérience de travail

I2E

nov. 2023 - Présent

3 ans

Gouvernorat Tunis, Tunisie

Process & Safety engineer at I2E - EPPM GROUP - TUNIS

oct. 2024 - Présent

2 ans 1 mois

Gouvernorat Tunis, Tunisie

ey Responsibilities: - **Risk Assessment:** Perform hazard analyses (e.g., HAZOP, LOPA) to identify risks in industrial processes. - **Safety System Design:** Develop and implement safety systems, such as safety instrumented systems (SIS), to mitigate identified risks. - **Regulatory Compliance:** Ensure adherence to industry standards, regulations (e.g., OSHA, EPA), and corporate safety policies. - **Incident Investigation:** Lead or support investigations into process-related incidents to determine root causes and recommend corrective actions. - **Process Optimization:** Collaborate with operations and engineering teams to enhance process safety without compromising efficiency. - **Safety Training:** Provide training and guidance to staff on safe operating practices and emergency procedures. - **Documentation and Reporting:** Maintain detailed records of safety assessments, audits, and incidents, and prepare safety reports for management.

Process design engineer

nov. 2023 - oct. 2024

1 an

Tunisie

I have had the opportunity to work as an intern process saftey engineer. - **PIPESIM Simulation**: Utilized this tool for simulating flow in pipelines, optimizing the performance of fluid transport systems. - **ASPEN HYSYS Simulation**: Applied this software for modeling and simulating chemical and petroleum processes, aiding in improving operational efficiency and safety. - **Equipment Sizing**: Designed and sized industrial equipment, ensuring they meet specifications and safety standards. - **Reading P&ID and PFD**: Interpreted piping and instrumentation diagrams (P&ID) as well as process flow diagrams (PFD), essential for understanding production systems. I have also mastered P&ID interpretation and usage. - **Flow Assurance with OLGA**: Used OLGA software to ensure the integrity and efficiency of flows in fluid transport systems, preventing operational issues. - **Flare Systems**: Studied and simulated flare systems for the safe management of gas releases. - **Ansys Fluent**: Simulated fluid flows and heat transfers using Ansys Fluent, enhancing the performance of systems and equipment. - **Hazard Study Projects**: Contributed to various hazard study projects, ensuring compliance with safety regulations and standards. - **Process Projects**: Participated in process engineering projects, optimizing process efficiency and safety. - **Fire Fighting System Hydraulic Calculations**: Performed hydraulic calculations for fire fighting systems, ensuring their effectiveness and reliability. This experience not only allowed me to acquire valuable technical skills but also to understand the importance of rigor and innovation in the engineering field. I am grateful to I2E for this opportunity and am excited to continue developing my skills in this exciting domain. Feel free to adjust this description according to your specific experiences and preferences.

Internship Trainee

janv. 2024 - juil. 2024

7 mois

Tunisie

This internship is related to my final year academic topic, **Central Processing Facility Development, Gathering System, and Gas Station Upgrade**. During this internship, we utilized several tools such as OLGA for flow assurance and PIPESIM for case studies. For equipment sizing, we adhered to GPSA standards and used Aspen HYSYS for simulations. Additionally, we also sized an amine unit as part of this project.

Student

Université Libre de Tunis (ULT)

oct. 2021 - juil. 2024

2 ans 10 mois

Tunisie

During my academic journey, I acquired a solid knowledge in the fields of analytical chemistry, organic chemistry, and materials chemistry, as well as in subjects related to heat balance and transfer, fluid mechanics, and mass transfer. Additionally, I mastered unit operations such as drying, absorption, adsorption, distillation, crystallization, and evaporation. I also gained expertise in using simulation software such as Aspen HYSYS and PIPESIM, primarily in the petrochemical field. I became proficient in using office software like Excel, including programming in Excel, as well as optimization software such as NEMRODW. Furthermore, I was capable of sizing equipment and had knowledge in water treatment processes and the sizing of water treatment.

Internship Trainee

Educational Institute for Equipment and Process Design

oct. 2023 - mai 2024

8 mois

1.PFD development for desulfurization units based on EIEPD process-based method 2.Fired heaters and its components [ catalyst tubes, burners, air preheaters, duct and convection section, induced fan, forced fan, stack and its requirement] 3.Pinch analysis or heat exchanger network design intro 4.PFD development for three process units based on pinch analysis and EIEPD process-based method. 5. Separators [ configuration selection, mist elimination, knock-out drum] 6.Energy optimization of hot fluids and steam production in different reactors 7.Design notes of air-cooled and water-cooled heat exchangers [ T>65 ] 8.Compressor design notes 9.Control system [ simple control loop, cascade control, split range control] 10.PFD development for distillation columns based on EIEPD process-based method 11.Gas station PFD development [ Z-configuration, flowmeters and design notes] 12.P&ID development for gas station [ instrumentation + piping] 13. Compensation in flowmeters 14.Valve selection based on applications 15. A simple intro to data transition [ fieldbus + hart] and packages [ ESD + PLC + FCS] 16. sizing Equipement using Aspen + and standards

Summer Internship

PIRECO SA - Petroleum and Industrial Realization Contractors

sept. 2023 - oct. 2023

2 mois

Tunisie

Perico Society Internship  As an intern at Perico Society, I gained valuable experience in the field of compressor sizing. During this month internship, I learned how to accurately size compressors for various industrial applications. This involved analyzing factors such as flow rate, pressure, and temperature to determine the appropriate compressor model and capacity. Through hands-on training and mentorship from experienced engineers, I developed a strong understanding of compressor selection and performance optimization. I also had the opportunity to participate in project planning, troubleshooting, and documentation processes related to compressor systems. This internship allowed me to apply classroom concepts to real-world engineering challenges and deepened my technical skills in a dynamic, fast-paced environment. The knowledge and experience I gained have prepared me well for a career in mechanical or process engineering.

I2E

juin 2023 - août 2023

3 mois

Intern process engineer

juin 2023 - août 2023

3 mois

Central Production Facilities Simulation and Blowdown : During my internship at I2E, I had the opportunity to work as a Process Engineering Intern within the Central Production Facilities (CPF) and Blowdown Simulation teams. In this role, I gained hands-on experience with process simulation software such as Aspen HYSYS to develop dynamic models of CPF systems. This involved understanding process flow diagrams, mass and energy balances, and equipment specifications to accurately replicate real-world facilities. I also conducted blowdown simulations to analyze pressure relief and depressurization scenarios, ensuring the design met safety and environmental regulations. Through this internship, I developed proficiency in process modeling, data analysis, and problem-solving. I learned how to collaborate with cross-functional teams, interpret simulation results, and make informed recommendations to improve process efficiency and reliability. This experience has strengthened my technical skills and understanding of the oil and gas industry. I'm excited to apply the knowledge and skills I gained during this internship to future roles in process engineering.

Summer Internship

juin 2023 - juil. 2023

2 mois

Central Production Facilities Simulation and BLOWDOWN SIMULATION Reading P&ID Aspen hysys simulation PIPESIIM simulation

Summer Internship

Denim Authority SA

sept. 2022 - oct. 2022

2 mois

Tunisie

The process of manufacturing jeans involves several key stages, from selecting materials to the final garment construction. Here is a general overview of the process: Denim Selection: Denim, a durable cotton fabric, is typically used to make jeans. Different types of denim may be chosen based on weight, texture, and color. Fabric Cutting: Denim pieces are cut according to specific patterns to form different parts of the jeans, such as legs, waist, and pockets. Assembly: The cut pieces are sewn together using specialized sewing machines to form the jeans. Strong sewing techniques are often employed to ensure the durability of the finished product. Finishing: Finishing touches, such as attaching rivets and buttons, are added to reinforce stress areas and for aesthetic purposes. Washing and Treatment: Jeans are often subjected to various washing treatments to give them a worn or faded appearance. Techniques such as stone washing, sandblasting, or enzyme washing may be used to achieve different fading and texture effects. Dyeing and Painting: Jeans can be dyed in a variety of colors using chemical or natural dyes. Additionally, painting techniques may be used to add patterns, artwork, or special effects to the fabric. Special Effects: Special effects on jeans may include distressing techniques, shredding, embroidery, patchwork, hand-painting, or other creative methods to give the jeans a unique and personalized look. By combining these different manufacturing steps with a variety of dyeing, painting, and special effects techniques, jeans manufacturers can create a wide range of styles and designs to meet fashion trends and consumer preferences

End of studies project

Société Tunisienne des Industries de Raffinage - STIR

avr. 2021 - juil. 2021

4 mois

mproving the performance of regular diesel by identifying and adjusting its cold filter plugging point (CFPP) to ensure better efficiency and optimal use in various weather conditions. Key Points: Cold Filter Plugging Point (CFPP): The CFPP is a crucial indicator to determine the diesel's ability to be filtered at low temperatures without clogging the filters. A low CFPP signifies better performance in extremely cold conditions. Chemical Analyses Used: Gas Chromatography (GC): Identifies and quantifies the hydrocarbons present in diesel. Infrared Spectroscopy (IR): Used to detect chemical compounds and assess the purity of diesel. Sulfur Content Analysis: Crucial measurement to comply with environmental standards and improve diesel quality. Analysis Technologies: Differential Scanning Calorimetry (DSC): Used to determine the freezing points of various diesel components. Rheometers: To evaluate the viscosity and rheological behavior of diesel at different temperatures. X-ray Fluorescence Analysis (XRF): To measure trace elements and metal contaminants.

internship

Centre De Fotmation Plasturgie Sousse

déc. 2020 - déc. 2020

1 mois

This internship is an accelerated training program where we learn labor techniques in the plastics industry as well as mold design. We also learn how to use plastic manufacturing machines and program CNC machines. Additionally, we gain proficiency in extrusion, blow molding, thermoforming, and injection techniques.

Summer Intern

WIC MIC GROUP ( Washing & Manufacturing International Company )

juil. 2020 - août 2020

2 mois

Maîtriser la contrôle qualité dans la domaine de textile Savoir les réactions chimiques dans la peinture des jeanS


Formation

faculté des sciences Monastir

licence appliqué en chimie

2017 - 2021

3 ans 11 mois

Université Libre de Tunis (ULT)

Diplôme d'ingénieur

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