
Hansgerd Morat
Senior Operational Excellence Consultant
Salaire / Taux journalier
95200 Sarcelles, France
Freelance
Peut venir sur site
Expertises
Langues
À propos
Introduction
Operational Excellence & PMO expert with 15+ years driving transformative improvements across manufacturing, energy, and mining sectors. Delivered 60% deployment time reductions and led performance teams at Shell, BP, and major industrials. Specialized in Lean/GMP implementation, risk management, and change leadership—transforming operations into high-performing assets.
Expérience de travail
Senior Consultant, Construction Material, Operational Excellence and Business Improvement
Wienerberger
mai 2025 - juin 2025
2 mois
Thale, Allemagne
– Business Review for the identification and implementation of operational excellence and productivity improvement measures (Production, Maintenance, Laboratory, Lean Management, GMP) at five plants of the group in Germany
Senior Consultant, CAPEX Construction Project, decarbonized steel plant, Metallurgy
Stegra
mars 2025 - mai 2025
3 mois
Sweden, Maine, États-Unis
– Business Review and Analysis for the development of additional operational excellence improvement actions (Quality Management, Continuous Improvement, Lean Management, Change Management, Quality Assurance, GMP) for the main construction site of the the world's first green steel plant in Sweden
Project Control Manager, CAPEX Construction Project, lithium battery plant development, Metallurgy
Sibanye Stillwater
nov. 2024 - mars 2025
5 mois
69340 Francheville, France
– Design and implementation of a Project Management Office (PMO) in the plant, set up and installation of a specific risk management process, with risk register and policy, regular risk register reviews with senior company management, installation and review of project cost and project schedule with Steering Committee and project team members
Performance Coach and Project Manager, Turnaround Improvement Project, Oil and Gas
Shell
févr. 2022 - oct. 2024
2 ans 9 mois
Thale, Allemagne
– Development, PMO implementation and coaching of six performance improvement teams (scope management, work efficiency, bookends, culture and organization, turnaround cycle extension, new ways of working) in two refineries; establishment and completion of turnaround improvement walks with contractor companies
Senior Consultant Maintenance and Operational Excellence, Oil and Gas
British Petroleum
mai 2021 - déc. 2021
8 mois
Thale, Allemagne
– Implementation of to be operations processes in the maintenance, HSE and quality departments (coaching of managers and supervisors), Operational Excellence, Shop floor management, HSE management, Lean, 5S, supply & contractors, asset classification, maintenance equipment strategies, cost and performance management
Senior Consultant Operational Excellence, Chemicals
SIG Group
déc. 2020 - mars 2021
4 mois
À distance
– Development, Translation, Recording in two languages (french and german) and Training (MS Teams) of the employees on standard production and maintenance work processes and management system elements (plans, meetings, reports) for the company's plants in Switzerland, Germany and France
Senior Consultant Operational Excellence, Construction / Building Projects and Services
Caverion
août 2020 - déc. 2020
5 mois
Vienne, Autriche
– Business Review of the Service Organisation of the Company Division in Austria, Organisation Structure Analysis, Customer Analysis by Customer Segment and Work Type, Review of Suppliers and Supplier Cost, Temporary Worker and Cost Review by Branches, Development of an Action Plan for the Cost Reduction and Profitability Improvement of the Austrian Division
Senior Consultant Operational Excellence Manufacturing and Maintenance, Aerospace (Flight Simulator Manufacturing)
CAE
févr. 2020 - mars 2020
2 mois
Montréal, QC, Canada
– Business Review and Analysis for the development of an operational excellence improve-ment plan (Continuous Improvement, Lean Management, Change Management, Quality Assurance, GMP, Kaizen, TPM, 5 S, Shopfloor Management) for the main manufacturing site of the company in Canada
Principal Consultant Operational Excellence, Manufacturing and Maintenance, Chemicals
Perstorp Company
avr. 2019 - févr. 2020
11 mois
Sweden, Maine, États-Unis
– Design and implementation of to be processes in the maintenance and production department (coaching of production and maintenance managers, Operational Excellence, Shop floor management, GMP, Lean, Kaizen, 5S, supply & contractors, asset classification, reliability engineering, maintenance equipment strategies, cost and performance management, production management
Senior Consultant Operational Excellence Manufacturing and Maintenance, Food and Beverage
Carambar and Co
sept. 2018 - mars 2019
7 mois
69340 Francheville, France
– Review of the existing processes and development of to be processes in the production departments of several plants of the group (GMP, Shopfloor Management, 5S, Operational Excellence, Lean, Kaizen, Gemba, TPM, TQM, supply & contractors, business plans 1 and 3 years, reliability engineering, spare parts, maintenance equipment strategies, cost and performance management, production management)
Senior Consultant Operational Excellence and Maintenance, Speciality Chemicals
Valtris, Maine Pointe
août 2018 - sept. 2018
2 mois
Belgium and France
– Business Review and Analysis for the development and implementation of an operational excellence improvement plan (Lean, GMP, Kaizen, TPM, 5 S, Shopfloor Management) for the two chemical plants in Belgium and France
Senior Consultant & Coach Maintenance and Operational Excellence, Food and Beverage
McCain
févr. 2018 - juil. 2018
6 mois
Belgium Town, Wisconsin, États-Unis
– Design and implementation of to be processes in the maintenance and production departments (work management, training and coaching of maintenance and production managers, operational excellence, shopfloor management, GMP, Lean, 5S, TQM, TPM, supply & contractors, maintenance business plans 1 and 3 years, reliability engineering, spare parts, maintenance equipment strategies, cost and performance management, production management, shutdown management
Senior Consultant Maintenance/Ops Excellence, Special Metals Alloy Production
VAC, Maine Pointe
oct. 2016 - févr. 2018
1 an 5 mois
Thale, Allemagne
– Design and implementation of to be processes in the maintenance and production department (work management, coaching of production and maintenance managers, operational excellence, shopfloor management, Lean, GMP, TPM, TQM, Kaizen, 5S, supply & contractors, maintenance business plans, reliability engineering, maintenance equipment strategies, cost and performance management, production management)
Senior Advisor to CEO and Program Manager PMO Implementation, Cement and Aggregates
Lafarge Holcim
janv. 2016 - août 2016
8 mois
Iraquara, State of Bahia, 46980-000, Brésil
– Responsible for the PMO design and implementation for the company's country subsidiary together with Senior Management Team, PMO Manager and 26 Project Managers– Training and coaching of PMO Manager and Project Managers, Operational Excellence, GMP, Lean, 5 S, TPM
Program Lead, Logistics
Libra Consulting
sept. 2015 - déc. 2015
4 mois
Thale, Allemagne
– Responsible for the Supply Chain/ Warehouse/Logistics Management Review together with three Management Consultants at client's company four main sites– Development of an operational excellence roadmap (TQM, Lean, 5 S, Kaizen) covering the next three fiscal years
Senior Management Consultant, Mining
IAM Gold
nov. 2014 - juil. 2015
9 mois
Bingo, Burkina Faso
– Responsible for the process implementation and reorganization of the mobile maintenance department in a gold mine
Senior Management Consultant, Manufacturing
Landis & Gyr
mai 2014 - oct. 2014
6 mois
Hoyland, Barnsley S74, Royaume-Uni
– Responsible for the development and implementation of a Business Continuity Management System (BCMS) at the company's UK sites.
Project Manager, Manufacturing
Berendsen
sept. 2013 - avr. 2014
8 mois
Berlin, Allemagne
– In charge of the project management and working together with the plant department managers as project team members for improving the plant's productivity and achieving cost reduction in the different plant departments (production, maintenance, distribution, logistics, customer service).
Senior Management Consultant Engineering and Operational Excellence & Interim Engineering Manager, Mining
Nevsun Resources
janv. 2013 - sept. 2013
9 mois
Eritrea/East Africa
– Responsible for the Engineering Department Review and Capital Project together with two Management Consultants– Position of the Interim Engineering Department Manager.
Interim Production Manager, Manufacturing
Berendsen
août 2012 - déc. 2012
5 mois
89 Ulm, Allemagne
– In charge of the project management and working together with the plant department managers as project team members for improving the client plant's productivity and driving out cost in the different plant departments.
Senior Management Consultant, Mining
Rio Tinto
juil. 2012 - août 2012
2 mois
Conakry, Guinée
– Responsible for the review of the as is Permit & Approval, Environmental and Socio-Economic, Community and Government Relations Processes together with two Management Consultants.
Senior Management Consultant, Mining
Avocet Mining
févr. 2012 - juin 2012
5 mois
Inata, Burkina Faso
– Completing the Mine Operations and Supply Chain Review and Project together with two Management Consultants.
Project Manager, Mining
Altynalmas Gold
sept. 2011 - janv. 2012
5 mois
070000 Öskemen, Kazakhstan
– In charge of the Design and Implementation of a Management Operating System required for the re-startup of the gold mine (operations stopped by Soviet Union owners in early 1990's) together with one Management Consultant and Department Managers as Project Team members.
Project Manager, Mining
London Mining
déc. 2010 - août 2011
9 mois
Freetown, Sierra Leone
– Responsible with three Management Consultants for the development and implementation of the business processes for the different mine departments (mine start up), the organization structure and the management operating system.
Senior Management Consultant, Mining
Kazakhmys Corporation
mai 2010 - nov. 2010
7 mois
Almaty, Kazakhstan
– Together with two Management Consultants responsible for the development of a productivity improvement plan and a mine specific management operating system.
Project Manager, Manufacturing
Berendsen
mai 2009 - avr. 2010
1 an
28 Brême, Allemagne
– Responsible for the project management and working together with two management consultants and the plant department managers as project team members for improving the client plant's productivity and driving out cost in the different plant departments.
Senior Management Consultant, Mining
Kazakhmys Corporation
nov. 2008 - avr. 2009
6 mois
070000 Öskemen, Kazakhstan
– In charge of the review of the existing management and organization structure, analysis of the as is business processes
Project Manager, Airline
EasyJet Airlines
janv. 2008 - août 2008
8 mois
Luton, Royaume-Uni
– Responsible for the overall project management and working together with the airline department managers as project team members to increase the airline's operations in France and to improve the ground operations activities in Spain
Project Manager, Aerospace
Jet Aviation
oct. 2006 - déc. 2007
1 an 3 mois
Bâle, Suisse
– Responsible for the project management and working together with the department managers as project team members to increase the aircraft outfitting productivity and to implement formalized business processes in the production area – Design and implementation of new business processes (Introduction of a Phase Concept) to enable the aircraft outfitting work for a higher number of aircraft completions than in previous years due to increased customer demand (increase of e – Coordination of all outfitting related activities (engineering – aircraft delivery to the customer) of permanently 4 aircrafts in sequence – Development and implementation of processes and procedures referring to Operational Excellence methodologies (5 S, Lean, Shop floor Management, Kaizen, TQM) – Budget, Schedule, Human Resources and Quality responsibility for the aircraft in the outfitting process (160 Mill. Euros) – Change Management (Stakeholder Analysis and Management, Training and Coaching, Change Catalyser Network)
Formation
IESTO, Paris
Specialized Master, International Project Management and Human Resources
2003 - 2005
1 an 9 mois
CNAM, Paris
Economist, Finance and International Accounting Systems
1999 - 2001
1 an 9 mois
– written exam
CNAM, Paris
Master, Economics
1993 - 1998
4 ans 10 mois
Licences et certifications
Lean Six Sigma Green Belt Certification
Délivré le : mars 2023
Theoretical part Airline Transport Pilot License (ATPL)
Délivré le : janv. 1992