Hansgerd Morat

Senior Operational Excellence Consultant

Salaire / Taux journalier

95200 Sarcelles, France

Freelance

Peut venir sur site

Expertises

Lean ManagementManagement de transitionConduite du changementFormationCoachingTest & QAGestion des risquesGestion de la supply chainGestion de la performance

Langues

Anglais (Courant)Français (Courant)Allemand (Courant)RusseEspagnol

À propos

Introduction

Operational Excellence & PMO expert with 15+ years driving transformative improvements across manufacturing, energy, and mining sectors. Delivered 60% deployment time reductions and led performance teams at Shell, BP, and major industrials. Specialized in Lean/GMP implementation, risk management, and change leadership—transforming operations into high-performing assets.

Liens

Expérience de travail

Senior Consultant, Construction Material, Operational Excellence and Business Improvement

Wienerberger

mai 2025 - juin 2025

2 mois

Thale, Allemagne

– Business Review for the identification and implementation of operational excellence and productivity improvement measures (Production, Maintenance, Laboratory, Lean Management, GMP) at five plants of the group in Germany

Senior Consultant, CAPEX Construction Project, decarbonized steel plant, Metallurgy

Stegra

mars 2025 - mai 2025

3 mois

Sweden, Maine, États-Unis

– Business Review and Analysis for the development of additional operational excellence improvement actions (Quality Management, Continuous Improvement, Lean Management, Change Management, Quality Assurance, GMP) for the main construction site of the the world's first green steel plant in Sweden

Project Control Manager, CAPEX Construction Project, lithium battery plant development, Metallurgy

Sibanye Stillwater

nov. 2024 - mars 2025

5 mois

69340 Francheville, France

– Design and implementation of a Project Management Office (PMO) in the plant, set up and installation of a specific risk management process, with risk register and policy, regular risk register reviews with senior company management, installation and review of project cost and project schedule with Steering Committee and project team members

Performance Coach and Project Manager, Turnaround Improvement Project, Oil and Gas

Shell

févr. 2022 - oct. 2024

2 ans 9 mois

Thale, Allemagne

– Development, PMO implementation and coaching of six performance improvement teams (scope management, work efficiency, bookends, culture and organization, turnaround cycle extension, new ways of working) in two refineries; establishment and completion of turnaround improvement walks with contractor companies

Senior Consultant Maintenance and Operational Excellence, Oil and Gas

British Petroleum

mai 2021 - déc. 2021

8 mois

Thale, Allemagne

– Implementation of to be operations processes in the maintenance, HSE and quality departments (coaching of managers and supervisors), Operational Excellence, Shop floor management, HSE management, Lean, 5S, supply & contractors, asset classification, maintenance equipment strategies, cost and performance management

Senior Consultant Operational Excellence, Chemicals

SIG Group

déc. 2020 - mars 2021

4 mois

À distance

– Development, Translation, Recording in two languages (french and german) and Training (MS Teams) of the employees on standard production and maintenance work processes and management system elements (plans, meetings, reports) for the company's plants in Switzerland, Germany and France

Senior Consultant Operational Excellence, Construction / Building Projects and Services

Caverion

août 2020 - déc. 2020

5 mois

Vienne, Autriche

– Business Review of the Service Organisation of the Company Division in Austria, Organisation Structure Analysis, Customer Analysis by Customer Segment and Work Type, Review of Suppliers and Supplier Cost, Temporary Worker and Cost Review by Branches, Development of an Action Plan for the Cost Reduction and Profitability Improvement of the Austrian Division

Senior Consultant Operational Excellence Manufacturing and Maintenance, Aerospace (Flight Simulator Manufacturing)

CAE

févr. 2020 - mars 2020

2 mois

Montréal, QC, Canada

– Business Review and Analysis for the development of an operational excellence improve-ment plan (Continuous Improvement, Lean Management, Change Management, Quality Assurance, GMP, Kaizen, TPM, 5 S, Shopfloor Management) for the main manufacturing site of the company in Canada

Principal Consultant Operational Excellence, Manufacturing and Maintenance, Chemicals

Perstorp Company

avr. 2019 - févr. 2020

11 mois

Sweden, Maine, États-Unis

– Design and implementation of to be processes in the maintenance and production department (coaching of production and maintenance managers, Operational Excellence, Shop floor management, GMP, Lean, Kaizen, 5S, supply & contractors, asset classification, reliability engineering, maintenance equipment strategies, cost and performance management, production management

Senior Consultant Operational Excellence Manufacturing and Maintenance, Food and Beverage

Carambar and Co

sept. 2018 - mars 2019

7 mois

69340 Francheville, France

– Review of the existing processes and development of to be processes in the production departments of several plants of the group (GMP, Shopfloor Management, 5S, Operational Excellence, Lean, Kaizen, Gemba, TPM, TQM, supply & contractors, business plans 1 and 3 years, reliability engineering, spare parts, maintenance equipment strategies, cost and performance management, production management)

Senior Consultant Operational Excellence and Maintenance, Speciality Chemicals

Valtris, Maine Pointe

août 2018 - sept. 2018

2 mois

Belgium and France

– Business Review and Analysis for the development and implementation of an operational excellence improvement plan (Lean, GMP, Kaizen, TPM, 5 S, Shopfloor Management) for the two chemical plants in Belgium and France

Senior Consultant & Coach Maintenance and Operational Excellence, Food and Beverage

McCain

févr. 2018 - juil. 2018

6 mois

Belgium Town, Wisconsin, États-Unis

– Design and implementation of to be processes in the maintenance and production departments (work management, training and coaching of maintenance and production managers, operational excellence, shopfloor management, GMP, Lean, 5S, TQM, TPM, supply & contractors, maintenance business plans 1 and 3 years, reliability engineering, spare parts, maintenance equipment strategies, cost and performance management, production management, shutdown management

Senior Consultant Maintenance/Ops Excellence, Special Metals Alloy Production

VAC, Maine Pointe

oct. 2016 - févr. 2018

1 an 5 mois

Thale, Allemagne

– Design and implementation of to be processes in the maintenance and production department (work management, coaching of production and maintenance managers, operational excellence, shopfloor management, Lean, GMP, TPM, TQM, Kaizen, 5S, supply & contractors, maintenance business plans, reliability engineering, maintenance equipment strategies, cost and performance management, production management)

Senior Advisor to CEO and Program Manager PMO Implementation, Cement and Aggregates

Lafarge Holcim

janv. 2016 - août 2016

8 mois

Iraquara, State of Bahia, 46980-000, Brésil

– Responsible for the PMO design and implementation for the company's country subsidiary together with Senior Management Team, PMO Manager and 26 Project Managers– Training and coaching of PMO Manager and Project Managers, Operational Excellence, GMP, Lean, 5 S, TPM

Program Lead, Logistics

Libra Consulting

sept. 2015 - déc. 2015

4 mois

Thale, Allemagne

– Responsible for the Supply Chain/ Warehouse/Logistics Management Review together with three Management Consultants at client's company four main sites– Development of an operational excellence roadmap (TQM, Lean, 5 S, Kaizen) covering the next three fiscal years

Senior Management Consultant, Mining

IAM Gold

nov. 2014 - juil. 2015

9 mois

Bingo, Burkina Faso

– Responsible for the process implementation and reorganization of the mobile maintenance department in a gold mine

Senior Management Consultant, Manufacturing

Landis & Gyr

mai 2014 - oct. 2014

6 mois

Hoyland, Barnsley S74, Royaume-Uni

– Responsible for the development and implementation of a Business Continuity Management System (BCMS) at the company's UK sites.

Project Manager, Manufacturing

Berendsen

sept. 2013 - avr. 2014

8 mois

Berlin, Allemagne

– In charge of the project management and working together with the plant department managers as project team members for improving the plant's productivity and achieving cost reduction in the different plant departments (production, maintenance, distribution, logistics, customer service).

Senior Management Consultant Engineering and Operational Excellence & Interim Engineering Manager, Mining

Nevsun Resources

janv. 2013 - sept. 2013

9 mois

Eritrea/East Africa

– Responsible for the Engineering Department Review and Capital Project together with two Management Consultants– Position of the Interim Engineering Department Manager.

Interim Production Manager, Manufacturing

Berendsen

août 2012 - déc. 2012

5 mois

89 Ulm, Allemagne

– In charge of the project management and working together with the plant department managers as project team members for improving the client plant's productivity and driving out cost in the different plant departments.

Senior Management Consultant, Mining

Rio Tinto

juil. 2012 - août 2012

2 mois

Conakry, Guinée

– Responsible for the review of the as is Permit & Approval, Environmental and Socio-Economic, Community and Government Relations Processes together with two Management Consultants.

Senior Management Consultant, Mining

Avocet Mining

févr. 2012 - juin 2012

5 mois

Inata, Burkina Faso

– Completing the Mine Operations and Supply Chain Review and Project together with two Management Consultants.

Project Manager, Mining

Altynalmas Gold

sept. 2011 - janv. 2012

5 mois

070000 Öskemen, Kazakhstan

– In charge of the Design and Implementation of a Management Operating System required for the re-startup of the gold mine (operations stopped by Soviet Union owners in early 1990's) together with one Management Consultant and Department Managers as Project Team members.

Project Manager, Mining

London Mining

déc. 2010 - août 2011

9 mois

Freetown, Sierra Leone

– Responsible with three Management Consultants for the development and implementation of the business processes for the different mine departments (mine start up), the organization structure and the management operating system.

Senior Management Consultant, Mining

Kazakhmys Corporation

mai 2010 - nov. 2010

7 mois

Almaty, Kazakhstan

– Together with two Management Consultants responsible for the development of a productivity improvement plan and a mine specific management operating system.

Project Manager, Manufacturing

Berendsen

mai 2009 - avr. 2010

1 an

28 Brême, Allemagne

– Responsible for the project management and working together with two management consultants and the plant department managers as project team members for improving the client plant's productivity and driving out cost in the different plant departments.

Senior Management Consultant, Mining

Kazakhmys Corporation

nov. 2008 - avr. 2009

6 mois

070000 Öskemen, Kazakhstan

– In charge of the review of the existing management and organization structure, analysis of the as is business processes

Project Manager, Airline

EasyJet Airlines

janv. 2008 - août 2008

8 mois

Luton, Royaume-Uni

– Responsible for the overall project management and working together with the airline department managers as project team members to increase the airline's operations in France and to improve the ground operations activities in Spain

Project Manager, Aerospace

Jet Aviation

oct. 2006 - déc. 2007

1 an 3 mois

Bâle, Suisse

– Responsible for the project management and working together with the department managers as project team members to increase the aircraft outfitting productivity and to implement formalized business processes in the production area – Design and implementation of new business processes (Introduction of a Phase Concept) to enable the aircraft outfitting work for a higher number of aircraft completions than in previous years due to increased customer demand (increase of e – Coordination of all outfitting related activities (engineering – aircraft delivery to the customer) of permanently 4 aircrafts in sequence – Development and implementation of processes and procedures referring to Operational Excellence methodologies (5 S, Lean, Shop floor Management, Kaizen, TQM) – Budget, Schedule, Human Resources and Quality responsibility for the aircraft in the outfitting process (160 Mill. Euros) – Change Management (Stakeholder Analysis and Management, Training and Coaching, Change Catalyser Network)


Formation

IESTO, Paris

Specialized Master, International Project Management and Human Resources

2003 - 2005

1 an 9 mois

CNAM, Paris

Economist, Finance and International Accounting Systems

1999 - 2001

1 an 9 mois

– written exam

CNAM, Paris

Master, Economics

1993 - 1998

4 ans 10 mois


Licences et certifications

Lean Six Sigma Green Belt Certification

Délivré le : mars 2023

Theoretical part Airline Transport Pilot License (ATPL)

Délivré le : janv. 1992

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