
Sadiq Rizvi
Senior SCADA Software Developer | WinCC OA
Salary / Daily rate
30 Hanover, Germany
Freelance
Skills
Languages
About me
Intro
SCADA/Software developer with 10+ years specializing in WinCC OA, SIMATIC WinCC, and industrial automation. Led critical system migrations at Zeiss SMT, designed messaging systems for 7 equipments, and delivered complete dredger automation solutions. Expert in HMI development, PLC programming, and DevOps with proven ability to enhance system stability and operational efficiency.
Work experience
Experienced Software Developer
PixidaInformation Technology and Services
Feb 2023 - Present
3 years 5 months
Munich, Bavaria, Germany · Hybrid
Zeiss SMT EUV and High-NA measuring process SCADA system Software development and maintenance Code reviews, troubleshooting, bugfixes and new feature development Pre-software release testing support in cleanroom Scada updates, server switching, platform migration and device imports Deal with issues and incidents managed at Azure DevOps Stability monitoring and reporting on a sprint by sprint basis Operator trainings and documentation Representation of SCADA team to other module departments Active and regular participation in scrum dailys, sprint planning, sprint review, backlog refinement and retrospective meetings Some key accomplishments: • Designed and implemented a modular, scenario-driven messaging system to send equipment states to MES—enabling analytics across 7 equipments. Built without any use of global variables, with clear separation of concerns in code structure, alarm handling, logging and a dedicated UI panel. Features were developed in close collaboration with stakeholders, supported by regular demos on a local simulation instance. • Designed a temperature data validation panel that queried temperature values and limits from XML files in Paros, calculated averages and displayed the results. Execution of related machine commands was gated by pre-condition checks. Logging and garbage collection was incorporated to ensure system integrity. • Developed a control manager to cyclically report the modes and states of 36 modules to an ELK broker, while logging state changes in real-time. The solution allowed users to adjust the reporting interval dynamically and to start/stop reporting for seamless monitoring and management. • Fixed a critical bug in the device import mechanism, where sensor imports were partially failing during module import—improving system stability and data accuracy • Independently deployed new software releases in a redundant production environment, updated technical wikis, onboarded colleagues and led operator training sessions
Automation Project Engineer
VOSTA LMGShipbuilding
Sep 2019 - Jan 2023
3 years 5 months
Lübeck, Schleswig-Holstein, Germany
• Project planning, design and development of control systems including procurement of automation hardware and testing in-house. Some of the control equipment used include S7 300/400/1500, ET 200M, CP 340 RS485/RS422 & CP340 RS232C • Development/extension of HMI/SCADA (WinCC & GP-Pro EX) and PLC-Software (Simatic Manager Step 7 & TIA Portal) • PLC software development in FBD, STL, SCL, S7-Graph and HMI/MMI/SCADA systems development using c-scripting and database manipulation/management in Siemens WinCC • Establishing communications using Profibus, Profinet and OPC protocols • Configuring server-client networks with redundancy and WSUS • Developing SCADA mimics from electrical and hydraulic drawings defined by customer • Creation of functional descriptions for Cutter-Suction and Hopper Dredgers, IO lists, State diagrams and other technical/operational control systems manuals • Commissioning, upgrading and troubleshooting of control systems, sensors and instruments including on-site/on-board and remote support • Coordination/supervision of contract partners/subcontractors for on-board control systems Some key accomplishments: • Delivered a complete automation solution for a newly chartered twin dredger—from IO list generation, visualization of hydraulic/electrical schematics, creation of functional descriptions-- all the way to FAT and full deployment of a redundant WinCC-based, WSUS powered, distributed multiuser server-client setup • Complete upgrade of a legacy SCADA dredger system, including migration of SQL-based control logic to C, automated chronological sorting for the refurbished dredging operations dashboard, new draft sensor mimics, plc visuals etc. • Developed a GPS data pipeline in Step 7 using SCL, STL and FBD-applying 7 parameter Helmert transformations for real-time geospatial visualization • Successfully developed a COM-based C++ application using Visual Studio Code to interface with a live WinCC instance, enabling direct access to tag values.
Trainee Test Ingenieur
NEA engineering s.r.o.Mechanical or Industrial Engineering
Jun 2019 - Aug 2019
3 months
Bayern, Bavaria, Germany
1. Fundamentals 1.1 Circuit technology 1.2 μC programming in C Programming language (including RTOS communication) 1.3 CAN Bus 2. PLC programming 2.1 SIMATIC S7-1500 2.2 TIA Portal 2.3 Training with a Fischertechnik simulation model 2.4 HMI Program Design
Intern Mechanical Engineer
FaureciaMotor Vehicle Manufacturing
Jun 2018 - Oct 2018
5 months
Germany
• Formulating of design/standard rules and templates for the internal worldwide knowledge base • Creating a Knowledge Database Management (KDM) template for a state-of-the-art generic seat structure in collaboration with senior engineers worldwide • Linking of information in this complex new KDM template in cooperation with International teams • Collaborating with the process and design expert networks towards the acquisition, pre-development and validation of seat structures and components • Preparing and distributing meeting protocols for regular meetings with employees in India, France and Germany • Creating design ID cards • Supporting the exchange of information with the Indian team • Supporting drawing reviews for the definition of No-Change-Zones
Research worker
Leibniz Universität HannoverHigher Education
Apr 2017 - Mar 2018
1 year
Hannover-Braunschweig-Göttingen-Wolfsburg Region
Research topic "Light-based communication of autonomous vehicles". Subproject A12 of the Tailored Light 3-year PhD program • 2 SPIE publications + 1 more submitted • Supporting institute lectures, a bachelor thesis and a summer school project • Attending 4 lectures as a student
Leibniz Universität HannoverHigher Education
Oct 2015 - Dec 2016
1 year 3 months
Institut für Transport- und Automatisierungstechnik
Graduate Instructor Assistant
Jun 2016 - Dec 2016
7 months
Institut für Transport- und Automatisierungstechnik
Assisting Optoelectronics course Instructor in revising technical lecture material
English Language Assistant
Apr 2016 - Jul 2016
4 months
Fachsprachenzentrum
Assisting Industrial Engineering bachelor students as a technical English language assistant during a practical wind turbine project
Research Assistant
Oct 2015 - Mar 2016
6 months
• Working on a research project with titel: Modelling of boundary friction/lubrication effects on pneumatic seals using Smoothed Particle Hydrodynamics (SPH) using Abaqus® • Constructing a model of an oil droplet and plate system using SPH formulation in Abaqus® in an effort to identify and control the parameters that have primary influence (Denisty, Speed of sound in Water/Oil and Dynamic viscosity) on pneumatic seal performance
Assistant Engineering Manager - Filling & Packaging
Engro Foods LimitedFood and Beverage Manufacturing
Sep 2013 - Mar 2014
7 months
• Management and development of 300+ maintenance and operational staff • Maintaining positive collaboration and correspondence with Tetra Pak and Ecolean FSE’s on site
Haleeb Foods LimitedFood and Beverage Manufacturing
Nov 2012 - Oct 2013
1 year
Maintenance Engineer
May 2013 - Oct 2013
6 months
• Managing timely and effective machine installation, commissioning and maintenance
Management Trainee Officer
Nov 2012 - May 2013
7 months
• Managing timely and effective machine installation, commissioning and maintenance • Providing effective leadership and support to the highly responsive and experienced maintenance team • Diagnosing all re-curing machine faults and exercising remedial measures to reduce costly downtime • Handling breakdown situations by responding accurately and quickly to ensure speedy restoration of production • Driving strategic and operational initiatives towards system improvement • Maintaining positive correspondence with Tetra Pak personnel on all levels
Trainee Engineer
Synthetic Products Enterprises LimitedPlastics Manufacturing
Sep 2012 - Dec 2012
4 months
• Deputed at a plastic parts manufacturing plant - food packaging and automotive interior facility. Exposed to thermoforming machine technology. • Auditing machine efficiencies and modifying plant layout for new machine installations
Undergraduate Teaching Assistant
Arizona State UniversityHigher Education
Aug 2011 - Dec 2011
5 months
Tempe, Arizona
• Promoting effective learning and critical thinking by assisting faculty members to engage students in exploratory and collaborative learning activities • Acting as a cultural bridge from high school to the university environment by helping students to navigate through the institution
Engineering Intern
General Electric (Energy)Industrial Machinery Manufacturing
Jul 2011 - Aug 2011
2 months
Lahore, Pakistan
Positioned at a 225MW Combined Cycle Power Plant with a team of experienced engineers • Calculting performance efficiencies of the cooling tower, steam system condenser and the heat recovery system generator using PI Historian, Maximo and GPCALCS softwares
Volunteer Teacher
Care FoundationNon-profit Organization Management
May 2007 - Jul 2007
3 months
Lahore, Pakistan
• Teaching primary and secondary class education to under-privileged children • Conducting written and spoken English workshops for faculty • Helping raise funds for the organization by developing video advertisements
Volunteer Teacher
SOS Children's VillagesNon-profit Organizations
May 2004 - Jul 2004
3 months
Lahore
• Teaching primary and secondary class education to under-privileged children • Assisting with event planning and management
Education
IBB Institut für Berufliche Bildung AG, Hannover
Vocational training
2019 - 2019
1 month
IBB Institut für Berufliche Bildung AG, Hannover
Vocational training
2019 - 2019
1 month
IBB Institut für Berufliche Bildung AG, Hannover
Vocational training
2019 - 2019
1 month
Leibniz Universität Hannover
Doctor of Philosophy - PhD
2017 - 2018
1 year 1 month
Leibniz Universität Hannover
Master’s Degree
2015 - 2016
1 year 1 month
Peter the Great St.Petersburg Polytechnic University
Master's Degree
2014 - 2015
1 year 1 month
Arizona State University
B.S.E
2008 - 2012
4 years 1 month
Resource Academia
GCE Advanced Level
2006 - 2008
2 years 1 month
Beaconhouse School System
GCE Ordinary Level
2003 - 2006
3 years 1 month