Sadiq Rizvi

Senior SCADA Software Developer | WinCC OA

Salary / Daily rate

30 Hanover, Germany

Freelance

Skills

Salesforce Development

Languages

EnglishGermanUrdu

About me

Intro

SCADA/Software developer with 10+ years specializing in WinCC OA, SIMATIC WinCC, and industrial automation. Led critical system migrations at Zeiss SMT, designed messaging systems for 7 equipments, and delivered complete dredger automation solutions. Expert in HMI development, PLC programming, and DevOps with proven ability to enhance system stability and operational efficiency.

Links

Work experience

Experienced Software Developer

PixidaInformation Technology and Services

Feb 2023 - Present

3 years 5 months

Munich, Bavaria, Germany · Hybrid

Zeiss SMT EUV and High-NA measuring process SCADA system Software development and maintenance Code reviews, troubleshooting, bugfixes and new feature development Pre-software release testing support in cleanroom Scada updates, server switching, platform migration and device imports Deal with issues and incidents managed at Azure DevOps Stability monitoring and reporting on a sprint by sprint basis Operator trainings and documentation Representation of SCADA team to other module departments Active and regular participation in scrum dailys, sprint planning, sprint review, backlog refinement and retrospective meetings Some key accomplishments: • Designed and implemented a modular, scenario-driven messaging system to send equipment states to MES—enabling analytics across 7 equipments. Built without any use of global variables, with clear separation of concerns in code structure, alarm handling, logging and a dedicated UI panel. Features were developed in close collaboration with stakeholders, supported by regular demos on a local simulation instance. • Designed a temperature data validation panel that queried temperature values and limits from XML files in Paros, calculated averages and displayed the results. Execution of related machine commands was gated by pre-condition checks. Logging and garbage collection was incorporated to ensure system integrity. • Developed a control manager to cyclically report the modes and states of 36 modules to an ELK broker, while logging state changes in real-time. The solution allowed users to adjust the reporting interval dynamically and to start/stop reporting for seamless monitoring and management. • Fixed a critical bug in the device import mechanism, where sensor imports were partially failing during module import—improving system stability and data accuracy • Independently deployed new software releases in a redundant production environment, updated technical wikis, onboarded colleagues and led operator training sessions

Automation Project Engineer

VOSTA LMGShipbuilding

Sep 2019 - Jan 2023

3 years 5 months

Lübeck, Schleswig-Holstein, Germany

• Project planning, design and development of control systems including procurement of automation hardware and testing in-house. Some of the control equipment used include S7 300/400/1500, ET 200M, CP 340 RS485/RS422 & CP340 RS232C • Development/extension of HMI/SCADA (WinCC & GP-Pro EX) and PLC-Software (Simatic Manager Step 7 & TIA Portal) • PLC software development in FBD, STL, SCL, S7-Graph and HMI/MMI/SCADA systems development using c-scripting and database manipulation/management in Siemens WinCC • Establishing communications using Profibus, Profinet and OPC protocols • Configuring server-client networks with redundancy and WSUS • Developing SCADA mimics from electrical and hydraulic drawings defined by customer • Creation of functional descriptions for Cutter-Suction and Hopper Dredgers, IO lists, State diagrams and other technical/operational control systems manuals • Commissioning, upgrading and troubleshooting of control systems, sensors and instruments including on-site/on-board and remote support • Coordination/supervision of contract partners/subcontractors for on-board control systems Some key accomplishments: • Delivered a complete automation solution for a newly chartered twin dredger—from IO list generation, visualization of hydraulic/electrical schematics, creation of functional descriptions-- all the way to FAT and full deployment of a redundant WinCC-based, WSUS powered, distributed multiuser server-client setup • Complete upgrade of a legacy SCADA dredger system, including migration of SQL-based control logic to C, automated chronological sorting for the refurbished dredging operations dashboard, new draft sensor mimics, plc visuals etc. • Developed a GPS data pipeline in Step 7 using SCL, STL and FBD-applying 7 parameter Helmert transformations for real-time geospatial visualization • Successfully developed a COM-based C++ application using Visual Studio Code to interface with a live WinCC instance, enabling direct access to tag values.

Trainee Test Ingenieur

NEA engineering s.r.o.Mechanical or Industrial Engineering

Jun 2019 - Aug 2019

3 months

Bayern, Bavaria, Germany

1. Fundamentals 1.1 Circuit technology 1.2 μC programming in C Programming language (including RTOS communication) 1.3 CAN Bus 2. PLC programming 2.1 SIMATIC S7-1500 2.2 TIA Portal 2.3 Training with a Fischertechnik simulation model 2.4 HMI Program Design

Intern Mechanical Engineer

FaureciaMotor Vehicle Manufacturing

Jun 2018 - Oct 2018

5 months

Germany

• Formulating of design/standard rules and templates for the internal worldwide knowledge base • Creating a Knowledge Database Management (KDM) template for a state-of-the-art generic seat structure in collaboration with senior engineers worldwide • Linking of information in this complex new KDM template in cooperation with International teams • Collaborating with the process and design expert networks towards the acquisition, pre-development and validation of seat structures and components • Preparing and distributing meeting protocols for regular meetings with employees in India, France and Germany • Creating design ID cards • Supporting the exchange of information with the Indian team • Supporting drawing reviews for the definition of No-Change-Zones

Research worker

Leibniz Universität HannoverHigher Education

Apr 2017 - Mar 2018

1 year

Hannover-Braunschweig-Göttingen-Wolfsburg Region

Research topic "Light-based communication of autonomous vehicles". Subproject A12 of the Tailored Light 3-year PhD program • 2 SPIE publications + 1 more submitted • Supporting institute lectures, a bachelor thesis and a summer school project • Attending 4 lectures as a student

Leibniz Universität HannoverHigher Education

Oct 2015 - Dec 2016

1 year 3 months

Institut für Transport- und Automatisierungstechnik

Graduate Instructor Assistant

Jun 2016 - Dec 2016

7 months

Institut für Transport- und Automatisierungstechnik

Assisting Optoelectronics course Instructor in revising technical lecture material

English Language Assistant

Apr 2016 - Jul 2016

4 months

Fachsprachenzentrum

Assisting Industrial Engineering bachelor students as a technical English language assistant during a practical wind turbine project

Research Assistant

Oct 2015 - Mar 2016

6 months

• Working on a research project with titel: Modelling of boundary friction/lubrication effects on pneumatic seals using Smoothed Particle Hydrodynamics (SPH) using Abaqus® • Constructing a model of an oil droplet and plate system using SPH formulation in Abaqus® in an effort to identify and control the parameters that have primary influence (Denisty, Speed of sound in Water/Oil and Dynamic viscosity) on pneumatic seal performance

Assistant Engineering Manager - Filling & Packaging

Engro Foods LimitedFood and Beverage Manufacturing

Sep 2013 - Mar 2014

7 months

• Management and development of 300+ maintenance and operational staff • Maintaining positive collaboration and correspondence with Tetra Pak and Ecolean FSE’s on site

Haleeb Foods LimitedFood and Beverage Manufacturing

Nov 2012 - Oct 2013

1 year

Maintenance Engineer

May 2013 - Oct 2013

6 months

• Managing timely and effective machine installation, commissioning and maintenance

Management Trainee Officer

Nov 2012 - May 2013

7 months

• Managing timely and effective machine installation, commissioning and maintenance • Providing effective leadership and support to the highly responsive and experienced maintenance team • Diagnosing all re-curing machine faults and exercising remedial measures to reduce costly downtime • Handling breakdown situations by responding accurately and quickly to ensure speedy restoration of production • Driving strategic and operational initiatives towards system improvement • Maintaining positive correspondence with Tetra Pak personnel on all levels

Trainee Engineer

Synthetic Products Enterprises LimitedPlastics Manufacturing

Sep 2012 - Dec 2012

4 months

• Deputed at a plastic parts manufacturing plant - food packaging and automotive interior facility. Exposed to thermoforming machine technology. • Auditing machine efficiencies and modifying plant layout for new machine installations

Undergraduate Teaching Assistant

Arizona State UniversityHigher Education

Aug 2011 - Dec 2011

5 months

Tempe, Arizona

• Promoting effective learning and critical thinking by assisting faculty members to engage students in exploratory and collaborative learning activities • Acting as a cultural bridge from high school to the university environment by helping students to navigate through the institution

Engineering Intern

General Electric (Energy)Industrial Machinery Manufacturing

Jul 2011 - Aug 2011

2 months

Lahore, Pakistan

Positioned at a 225MW Combined Cycle Power Plant with a team of experienced engineers • Calculting performance efficiencies of the cooling tower, steam system condenser and the heat recovery system generator using PI Historian, Maximo and GPCALCS softwares

Volunteer Teacher

Care FoundationNon-profit Organization Management

May 2007 - Jul 2007

3 months

Lahore, Pakistan

• Teaching primary and secondary class education to under-privileged children • Conducting written and spoken English workshops for faculty • Helping raise funds for the organization by developing video advertisements

Volunteer Teacher

SOS Children's VillagesNon-profit Organizations

May 2004 - Jul 2004

3 months

Lahore

• Teaching primary and secondary class education to under-privileged children • Assisting with event planning and management


Education

IBB Institut für Berufliche Bildung AG, Hannover

Vocational training

2019 - 2019

1 month

IBB Institut für Berufliche Bildung AG, Hannover

Vocational training

2019 - 2019

1 month

IBB Institut für Berufliche Bildung AG, Hannover

Vocational training

2019 - 2019

1 month

Leibniz Universität Hannover

Doctor of Philosophy - PhD

2017 - 2018

1 year 1 month

Leibniz Universität Hannover

Master’s Degree

2015 - 2016

1 year 1 month

Peter the Great St.Petersburg Polytechnic University

Master's Degree

2014 - 2015

1 year 1 month

Arizona State University

B.S.E

2008 - 2012

4 years 1 month

Resource Academia

GCE Advanced Level

2006 - 2008

2 years 1 month

Beaconhouse School System

GCE Ordinary Level

2003 - 2006

3 years 1 month

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